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Fuel smell in cabin…extreme heat in AZ…HELP

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Hordak

Hordak

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AI: "When a charcoal evap canister solidifies or gets clogged, it causes a strong fuel smell because liquid gasoline or saturated carbon blocks airflow, preventing the system from venting or purging properly."
Oh no…..bummer. I can’t get 20 gallons in mine even when “50 miles left to empty” notification is on. Sorry to hear your still experiencing the smell.
maybe I just overfilled it again? But i can usually get 21 gallons in when completely empty
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Dan-O

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maybe I just overfilled it again? But i can usually get 21 gallons in when completely empty
I doubt you overfilled it unless you topped it off again. If you stopped when it kicked off I’m sure it’s not from overfilling. Evap may be toast unfortunately.
 
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I doubt you overfilled it unless you topped it off again. If you stopped when it kicked off I’m sure it’s not from overfilling. Evap may be toast unfortunately.
Yeah, it didn’t click. I stopped it before that. Sounds like it is toast. Boo
 

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If I were still under warranty I would probably just take it to dealer for strong fuel smell and see what they say. I wouldn’t mention anything about topping off. Just concerned about fuel smell.
 
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If I were still under warranty I would probably just take it to dealer for strong fuel smell and see what they say. I wouldn’t mention anything about topping off. Just concerned about fuel smell.
Oh, I’m not under warranty anymore. Lol
 

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Errrggghhh…😬 ya, evap may need replacing. Not sure how hard it is to get to on these.
I don’t think it’s a common thing. I didn’t see any YouTube videos on it for the Bronco.
 

TPadden72

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The other possible alternative might be a stuck purge valve but that usually also causes hard starting, rough running, and/or a check engine light. Unfortunately neither the purge valve nor the canister are covered by the 8 year/80,000 mile emissions warranty.

I'd not fill up before letting it sit or idle in the heat for any extended period, keep a reduced amount of fuel in it (no more than 3/4 full) and see if the strong fuel fumes/ smell goes away and doesn't return. Also fill up beginning a driving day, not ending one. 20 gallons in a 20.8 gallon tank will expand quite a bit in that kind of heat.

Tom
 
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