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FstFrd00

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If your Bronco is selected for random extra Quality checks is another delay. If quality checks find an issue that needs to be addressed, that could be a lengthy delay. Then there is just the plain fact the Ford system isn't great and some people never get a built email.
I'm somewhere either in here... or shipped. My modules have populated, almost a month ago.
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Danzer

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Thanks for putting out this information in one place. Very informative.
 

BigBen(d)58

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Ok, this post is meant to give a thorough understanding of how the build process works and what all these terms mean, for those of you asking. First thing you have to understand, this is not like ordering something off Amazon. There are tools and trackers, but they are often way off on their estimated times, or come in long after the vehicle has actually been built or shipped. Here is a great thread with links to all the various trackers etc.

https://www.bronco6g.com/forum/threads/here-are-the-bronco-build-tracking-links.22795/

First off the window sticker.

1633617466655.png


You should get your window sticker about a week before your "blend" date. Blend is the point where the chassis and body meet on the assembly line to go through final assembly. The work on the body and chassis has already begun a few shifts before this date. My blend above shows "2021/10/14" So my Bronco is scheduled to go down final assembly on 10/14.

1633617679030.png


This shows I am the 496th out of 881 scheduled units to begin the final assembly process on 10/14. FYI, This number is both Bronco and Ranger since they run down the same line.

1633617861032.png


Number next to blend date is the rotation number. This is the main number production workers pay attention to. It is the master sequencing number. 4015 will blend after 4014. 496/881 is a scheduled target, but they may be a bit behind or ahead for the day/week. Rotation number will roll back to 0001 after 9999.


So today is your blend date, now what. You wait! The final assembly process takes more than a shift to complete, lets say 1.5 shifts to get from blend through final QC. If your rotation number comes up on end of first shift or during second shift, you will not be complete until the next day.

Once your build is complete, the Ford system should send you a build email, but its not that simple. Some people get them quick, some are delayed days. If your bronco has to go to the Mod shop for roof rack, body graphics, or safari bar, that will delay your build notification. PPF has to go to an off-site body shop and that will delay as well. If your Bronco is selected for random extra Quality checks is another delay. If quality checks find an issue that needs to be addressed, that could be a lengthy delay. Then there is just the plain fact the Ford system isn't great and some people never get a built email.

While we sit and wait wondering if our Bronco has been built yet, we can check if our "modules have popped". Ford has an online as built service site that shows your PCM and BCE modules. If your VIN starts showing something as the below screenshot, it means your computers are "alive" and your Bronco has been built.

https://www.motorcraftservice.com/Home/SetCountry?returnUrl=/asbuilt

1633618976934.png


Now our Bronco is built, next we wait for shipping. There are two ways units leave MAP, by rail or by convoy (18 wheeler car hauler). Your window sticker will show which way your Bronco leaves.

1633619089846.png


Generally, convoy is within a few states of Michigan, Rail is the rest of the country. Your Bronco can leave the shipping yard quick, or it can sit there a while. It seems lately convey is sitting a bit, there are trucker shortages really hurting the industry. Rail will ship to a regional rail yard, and sit there until there is a convoy full to send to your dealer or region.

Once your Bronco ships you will get another email from Ford notifying you with delivery estimates. These estimates can be way off sometimes, your dealer should be able to tell you how long shipping usually takes to them.

https://www.bronco6g.com/forum/threads/here-are-the-bronco-build-tracking-links.22795/

The above tracker link has links and instructions to tracking your shipment. Seems to be easier to track by convoy. To track Rail you will need your dealer to give you the rail car number your Bronco is sitting in, or have them track it for you. Dealers have the ability to track it and see the rail car number in the Vehicle Visibility system. The rail car number should also populate on your DORA after shipping out.
Top notch information!!! Seriously great job
 

jaruss01

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Glad to see this post get its own dedicated thread. Kudos OP
 

Squatch This

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I don't live on this forum, though my wife will dispute that claim, and I will deny the obsession and Bronco fever presently griping me. Anyway, didn't know how the build and shipping process worked and what the hell a blend date was. Appreciate your work on this and laying the knowledge on us. I really learned a lot!
 

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Razorbak86

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Ok, this post is meant to give a thorough understanding of how the build process works and what all these terms mean, for those of you asking.
Awesome guide! Thanks! 🤩

Ford Bronco Bronco Build Process Guide! - Window Sticker, Blend Date, Production Rotation Number, Built & Shipped Emails, Delivery Date Estimates & More We're Not Worthy
 

gooby

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call every single day for an update until they figure out it’s easier to just give you the information to track it yourself.

can't imagine why some dealers are making things difficult when people are doing this sort of thing /s

After dealing with the ATF for dozens of NFA approvals, I've learned that pestering the poor guy answering the phones doesn't make things move any faster.
 

604Bronco

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This is very helpful, especially on a couple pieces I didn't fully understand. Thanks for compiling this!

@Administrator - Might be an idea to add this link to the "tracker" post, since it's all connected? I know I'll be referencing this post once my build starts to get closer.
 

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connor'sdad

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This is very helpful, especially on a couple pieces I didn't fully understand. Thanks for compiling this!

@Administrator - Might be an idea to add this link to the "tracker" post, since it's all connected? I know I'll be referencing this post once my build starts to get closer.
Great info, thanks. Mine is built and says convoy to south Louisiana. That surprised me a bit
 

Greggvh

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Great info.

I will add though that from what I could tell not all do show a rail car number. We had screen shots of others that had the rail car #s in the secondary status fields and we had screen shots of ours and it never showed the rail car #.

Also It appeared to only update its location once a day but still no rail car #.

Once ours reached the final destination the ford tracking ended but it ended from the previous day so the dealer just showed that it was a few hours out for days. He sent me pics of the screen each day.

O the reason we could track ours was because we tracked another that was shipped the same day and figured they would not ship it on two different trains coming to the same city....ok they could but they didn't.
 

BroncoOvrlndr

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Ok, this post is meant to give a thorough understanding of how the build process works and what all these terms mean, for those of you asking. First thing you have to understand, this is not like ordering something off Amazon. There are tools and trackers, but they are often way off on their estimated times, or come in long after the vehicle has actually been built or shipped. Here is a great thread with links to all the various trackers etc.

https://www.bronco6g.com/forum/threads/here-are-the-bronco-build-tracking-links.22795/

First off the window sticker.

Ford Bronco Bronco Build Process Guide! - Window Sticker, Blend Date, Production Rotation Number, Built & Shipped Emails, Delivery Date Estimates & More We're Not Worthy


You should get your window sticker about a week before your "blend" date. Blend is the point where the chassis and body meet on the assembly line to go through final assembly. The work on the body and chassis has already begun a few shifts before this date. My blend above shows "2021/10/14" So my Bronco is scheduled to go down final assembly on 10/14.

Ford Bronco Bronco Build Process Guide! - Window Sticker, Blend Date, Production Rotation Number, Built & Shipped Emails, Delivery Date Estimates & More We're Not Worthy


This shows I am the 496th out of 881 scheduled units to begin the final assembly process on 10/14. FYI, This number is both Bronco and Ranger since they run down the same line.

Ford Bronco Bronco Build Process Guide! - Window Sticker, Blend Date, Production Rotation Number, Built & Shipped Emails, Delivery Date Estimates & More We're Not Worthy


Number next to blend date is the rotation number. This is the main number production workers pay attention to. It is the master sequencing number. 4015 will blend after 4014. 496/881 is a scheduled target, but they may be a bit behind or ahead for the day/week. Rotation number will roll back to 0001 after 9999.


So today is your blend date, now what. You wait! The final assembly process takes more than a shift to complete, lets say 1.5 shifts to get from blend through final QC. If your rotation number comes up on end of first shift or during second shift, you will not be complete until the next day.

Once your build is complete, the Ford system should send you a build email, but its not that simple. Some people get them quick, some are delayed days. If your bronco has to go to the Mod shop for roof rack, body graphics, or safari bar, that will delay your build notification. PPF has to go to an off-site body shop and that will delay as well. If your Bronco is selected for random extra Quality checks is another delay. If quality checks find an issue that needs to be addressed, that could be a lengthy delay. Then there is just the plain fact the Ford system isn't great and some people never get a built email.

While we sit and wait wondering if our Bronco has been built yet, we can check if our "modules have popped". Ford has an online as built service site that shows your PCM and BCE modules. If your VIN starts showing something as the below screenshot, it means your computers are "alive" and your Bronco has been built.

https://www.motorcraftservice.com/Home/SetCountry?returnUrl=/asbuilt

Ford Bronco Bronco Build Process Guide! - Window Sticker, Blend Date, Production Rotation Number, Built & Shipped Emails, Delivery Date Estimates & More We're Not Worthy


Now our Bronco is built, next we wait for shipping. There are two ways units leave MAP, by rail or by convoy (18 wheeler car hauler). Your window sticker will show which way your Bronco leaves.

Ford Bronco Bronco Build Process Guide! - Window Sticker, Blend Date, Production Rotation Number, Built & Shipped Emails, Delivery Date Estimates & More We're Not Worthy


Generally, convoy is within a few states of Michigan, Rail is the rest of the country. Your Bronco can leave the shipping yard quick, or it can sit there a while. It seems lately convey is sitting a bit, there are trucker shortages really hurting the industry. Rail will ship to a regional rail yard, and sit there until there is a convoy full to send to your dealer or region.

Once your Bronco ships you will get another email from Ford notifying you with delivery estimates. These estimates can be way off sometimes, your dealer should be able to tell you how long shipping usually takes to them.

https://www.bronco6g.com/forum/threads/here-are-the-bronco-build-tracking-links.22795/

The above tracker link has links and instructions to tracking your shipment. Seems to be easier to track by convoy. To track Rail you will need your dealer to give you the rail car number your Bronco is sitting in, or have them track it for you. Dealers have the ability to track it and see the rail car number in the Vehicle Visibility system. The rail car number should also populate on your DORA after shipping out.
Thanks for the information @Ksjrb03!

I will add this perspective for all those who have build dates approaching: if you’re listed as Convoy just know it will now take several weeks before your build ships and your status may stay listed as “In Production” until you do ship, even though your rig is built! There are many of us who were built all throughout Sept and are still listed as in production as our Bronco sits in a lot waiting for the convoy car hauler due to the driver shortage. Some builds with blend dates the first week of Sept have finally shipped and arrived this week, but most from Sept week #2 and later are still waiting.

I just wanted to help temper expectations for upcoming builds and give some personal experience as I continue to wait on my Bronco whose modules popped a week and a half ago. on the positive side once your modules pop you know your Bronco is built!
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