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Bronco Tailgate Reinforcement

ICUGAZN

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mini4mw

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I did like this one from hammer that I haven't seen anywhere else; antenna and rotopax mounts in addition to the support. Hammer also has conical inserts for the tailgate screws so the support is not directly on the hinge so there shouldn't be any scratching up the paint. As far as how effective or thickness, can't say.

Hammer tailgate Modular w rotopax
 

DoYouBronco

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Tyson co founder of Hammer Built here, creators of the Hammer Built Modular Tailgate Reinforcement System. Strap in Bronco Fam, this is a long but informative read!!!!
Click HERE to skip to the link...
Youtube Video HERE
5310982F-6DD3-438A-9B55-2ADA798FB54C.jpeg

One good thing I can say about how long we all had to wait for our broncos, is that it gave us plenty of time to day dream about all the things we wanted it to do. More importantly, it allowed us to listen to and observe the first the Broncos that hit the trails. If there's one thing we've learned in all our years of building offroad vehicles, it's that you can't modify one aspect of a vehicle without considering the effects it may have on the rest of the vehicles overall performance and reliability!

Since the first thing we had planned to add was heavier wheel/tires, we knew this would be the perfect place to begin our mod journey. Our mission was simple; produce the highest functioning, highest quality Bronco parts, backed by the real world experience and offroad accessory expertise!

We all agree that the purpose built offroad wheels with the larger more aggressive tires can drastically change the appearence of our Broncos; but not many fully appreciate how much heavier they can be over stock. The oem Sasquatch Tires are considerably lighter than the normal 315/70/17 at 55 lbs, especially when you compare it to a 35" toyo MT at 78lbs. Even the Sasquatch set can squeak and wobble during street driving. When Ford released the Bronco Raptor, we noticed they added a reinforcement plate to the tailgate with the larger 37" tire. This signaled us to start drawing up a support plate that would not only add the needed strength to the tailgate, but allow us to incorporate methods to store some of our favorite offroad gear!

MODULAR TAILGATE SUPPORT BRACKET-
3FCF8082-2479-4FB9-8A15-6DE098E454C9.jpeg

Designed to add the most strength as possible to our aluminum tailgate, our support bracket starts off as a piece of US Cold Roll steel that is then cut to shape by a special Fiberoptic precison laser. A TRUbend cnc presses the flat piece into to the perfect contour while adding rigidity. Lastly, One of our highest priorities was a long-lasting weather proof coating to ensure no rust or oxidation even after years of offroad action. Thats why all Hammer Built parts are coated with a fully automated ISO certified Medical grade powder coat process for a near perfect finish. No fisheye or uneven coats. Even our hardware is made from a high grade stainless steel.


When test fitting our first prototype, it became apparent we needed a way to protect the hinge paint while giving the bracket a solid seating surface. We decided to design some conical spacers out of Delrin material that would be soft enough to not damage the paint, but rigid enough to absorb the shock and forces from heavy off-roading. The spacing it provides allows us to use special hydaulicly pressed in "PEM" fasteners that allow you to attach our Hammer Built Accessory Arm. To anyone that doesn't know wtf a PEM fastener is, here's a quick video...
They are strong, reusable, and permanent threads/mounting points literally fused to the the support bracket with intense pressure.



HAMMER BUILT ACCESSORY ARM
A0056FDA-06D5-4437-90CB-34860B676A75.jpeg

We spaced these fasteners to fit most 33-37" tires so that the accessory arm would fit snugly next to the whichever sized tire you have on your Bronco. The two most obvious offroad accessories that belong outside the vehicle are fuel and dirty/muddy traction boards.
Once you attach the accessory arm, you can attach a 1/2/3 gallon Rotopax fuel canister, or a set of ARB tread pros. (MaxTraxx mounting points are on the permitter so we are developing a adapter to accept those PREORDER coming soon)
We even incorporated an optional attachment for a flag/antennae/dust light!
A20F80F1-A626-4ECA-9147-83A818C3FD13.jpeg


8A3183F5-5223-4799-B6B5-38BB7E972EC9.jpeg


Happy to put together a bundle with the rotopax/traction boards/antennae/lights etc!
Pm txt or call me 915-449-0881 24/7!
Check us out at.https://hpbuilt.shop/collections/bronco


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OP
OP
ICUGAZN

ICUGAZN

Badlands
Well-Known Member
First Name
Kevin
Joined
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Threads
22
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836
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Location
Woodbridge, Virginia
Vehicle(s)
2019 Raptor
Your Bronco Model
Badlands
Clubs
 
Tyson co founder of Hammer Built here, creators of the Hammer Built Modular Tailgate Reinforcement System. Strap in Bronco Fam, this is a long but informative read!!!!
Click HERE to skip to the link...
Youtube Video HERE
5310982F-6DD3-438A-9B55-2ADA798FB54C.jpeg

One good thing I can say about how long we all had to wait for our broncos, is that it gave us plenty of time to day dream about all the things we wanted it to do. More importantly, it allowed us to listen to and observe the first the Broncos that hit the trails. If there's one thing we've learned in all our years of building offroad vehicles, it's that you can't modify one aspect of a vehicle without considering the effects it may have on the rest of the vehicles overall performance and reliability!

Since the first thing we had planned to add was heavier wheel/tires, we knew this would be the perfect place to begin our mod journey. Our mission was simple; produce the highest functioning, highest quality Bronco parts, backed by the real world experience and offroad accessory expertise!

We all agree that the purpose built offroad wheels with the larger more aggressive tires can drastically change the appearence of our Broncos; but not many fully appreciate how much heavier they can be over stock. The oem Sasquatch Tires are considerably lighter than the normal 315/70/17 at 55 lbs, especially when you compare it to a 35" toyo MT at 78lbs. Even the Sasquatch set can squeak and wobble during street driving. When Ford released the Bronco Raptor, we noticed they added a reinforcement plate to the tailgate with the larger 37" tire. This signaled us to start drawing up a support plate that would not only add the needed strength to the tailgate, but allow us to incorporate methods to store some of our favorite offroad gear!

MODULAR TAILGATE SUPPORT BRACKET-
3FCF8082-2479-4FB9-8A15-6DE098E454C9.jpeg

Designed to add the most strength as possible to our aluminum tailgate, our support bracket starts off as a piece of US Cold Roll steel that is then cut to shape by a special Fiberoptic precison laser. A TRUbend cnc presses the flat piece into to the perfect contour while adding rigidity. Lastly, One of our highest priorities was a long-lasting weather proof coating to ensure no rust or oxidation even after years of offroad action. Thats why all Hammer Built parts are coated with a fully automated ISO certified Medical grade powder coat process for a near perfect finish. No fisheye or uneven coats. Even our hardware is made from a high grade stainless steel.


When test fitting our first prototype, it became apparent we needed a way to protect the hinge paint while giving the bracket a solid seating surface. We decided to design some conical spacers out of Delrin material that would be soft enough to not damage the paint, but rigid enough to absorb the shock and forces from heavy off-roading. The spacing it provides allows us to use special hydaulicly pressed in "PEM" fasteners that allow you to attach our Hammer Built Accessory Arm. To anyone that doesn't know wtf a PEM fastener is, here's a quick video...
They are strong, reusable, and permanent threads/mounting points literally fused to the the support bracket with intense pressure.



HAMMER BUILT ACCESSORY ARM
A0056FDA-06D5-4437-90CB-34860B676A75.jpeg

We spaced these fasteners to fit most 33-37" tires so that the accessory arm would fit snugly next to the whichever sized tire you have on your Bronco. The two most obvious offroad accessories that belong outside the vehicle are fuel and dirty/muddy traction boards.
Once you attach the accessory arm, you can attach a 1/2/3 gallon Rotopax fuel canister, or a set of ARB tread pros. (MaxTraxx mounting points are on the permitter so we are developing a adapter to accept those PREORDER coming soon)
We even incorporated an optional attachment for a flag/antennae/dust light!
A20F80F1-A626-4ECA-9147-83A818C3FD13.jpeg


8A3183F5-5223-4799-B6B5-38BB7E972EC9.jpeg


Happy to put together a bundle with the rotopax/traction boards/antennae/lights etc!
Pm txt or call me 915-449-0881 24/7!
Check us out at.https://hpbuilt.shop/collections/bronco


Follow us
Instagram-
DoYouBronco
Are your bolts black? I think I just want the tailgate reinforcement as I really want to go with a Spare tire platform like this. M.A.S.S. Spare Tire Platform (STP) - American Adventure Lab. Also will have have any Memorial Day discounts? Thanks for all the info above, very impressive.
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