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BingoBangoBronco

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Great write up and awesome job! Former pro audio guy here, looking to make some moves on my stock BL also. Thanks for taking the shots of the AudioControl tuning also... Seriously considering the 5.1300 also.

Did you create a customer mount for the amp? Did you give any thoughts to other sub options?

I'm torn on factory sub enclosure or something like what you've done. I would love to stuff a single 10" back there and keep it hidden behind that panel... I wish there was a JL Steathbox or some other sub options already.
JL is working on a stealth box but they gave me no timeline and couldn't say if it would be offered for both 2 and 4 door.
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pjmezz13

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That is one thing I forgot to mention: the storage cubby! I had to remove the whole thing to get my amp to fit. If anyone has to do the same, I used a utility knife to cut the plastic welds on the inside. Not too hard and only cut myself once.

@DJ1 I'm assuming you removed the storage cubby with your original amp rack and you were still having issues with fitting the panel back into place, correct? Also, I know the 5.1300 is larger than this JL amp in the top pic, but I'm curious if you tried moving the amp closer to the right by the taillight housing?

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791442596


Here are some screenshots I took from an IG story that show an amp rack with multiple Kicker Keys for another reference.

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791876473


Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791883906


Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791891849
 
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DJ1

DJ1

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@DJ1 I'm assuming you removed the storage cubby with your original amp rack and you were still having issues with fitting the panel back into place, correct? Also, I know the 5.1300 is larger than this JL amp in the top pic, but I'm curious if you tried moving the amp closer to the right by the taillight housing?

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791891849


Here are some screenshots I took from an IG story that show an amp rack with multiple Kicker Keys for another reference.

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791891849


Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791891849


Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1652791891849
Yes, I tried moving the amp around to every possible place in the wheel well but I could not get it to fit mounted vertically. The issue I had was the shelf that runs along the trim panel and ends at the 12V plug and cargo light. I couldn't get the amp to fit around that.

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. Panel Cover
 

BFizzy

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Anyone found a firewall grommet on a manual transmission bronco? The clutch is right where the grommet is on the automatics.
 

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DaveInSA

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Anyone found a firewall grommet on a manual transmission bronco? The clutch is right where the grommet is on the automatics.
I just poked a hole through the existing wiring loom grommet and ran the power through that.
I'm running a 10ga wire though as my sub amp is only 150watts.
From inside:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1655045700127

Wasn't installing at my home, and forgot my hanger wire puller so used a long 1/4 extension to get the wire through. The grommet is double walled and just trying to push wire in will get it caught up in the cavity between walls.
From engine bay:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1655045757245
 

BFizzy

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I just poked a hole through the existing wiring loom grommet and ran the power through that.
I'm running a 10ga wire though as my sub amp is only 150watts.
From inside:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1655045757245

Wasn't installing at my home, and forgot my hanger wire puller so used a long 1/4 extension to get the wire through. The grommet is double walled and just trying to push wire in will get it caught up in the cavity between walls.
From engine bay:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. 1655045757245
Thanks for the response. I actually just ran it up the trim on the A pillar right into the engine bay. There are trim pieces that cover it all the way into the bay.
 

sLopeFx

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This is gong to be a long one, I apologize in advance. I ordered my Badlands SAS with the base stereo since I was pretty sure that even with the B&O, I would have ended up replacing everything anyway. I have enjoyed reading all of the approaches people have taken to get better sound from their Broncos, both base and B&O. I am not a professional, so I am sure there are things I could have done differently, but now the sound system sounds great at any speed.

Background
I have always had big stereos in my cars and most recently I put a complete system with DSP into my Tundra. After hearing that and getting a feel for what DSP tuning can do, I was sold. This is my first stereo upgrade in an open-top car so I was not exactly sure how to approach it. Our wake boat has a stereo that sounds great at speed, with the engine roaring, wind, etc. so I figured I could try to duplicate the things that make that sound good. What I ended up with was trying to find components that work together and an amp that has lots of clean power. I also wanted to have the simplest approach possible, so a 5 channel system with an amp that had a built-in DSP seemed like the best solution for packaging and economics. I have seen a lot of things being done on this forum that I wanted to avoid (forscan reprogramming, boom mats, multiple co-axial speakers, etc.), so here is what I went with:

Equipment List
AudioControl D-5.1300 Amplifier and DSP
Morel Maximo 6 - 6.5" 2-way Speakers for the front
Kicker KSC40 4" Co-Axial for the rears
Kicker 12" sub w/passive radiator
KnuKonceptz Compleet 4GA Wiring Kit and 16GA speaker Wire

stereo equipment.jpg


Install Process
The install was fairly straightforward and took a few days to get the entire thing done. One error in the install set me back a bit, but more to come on that later. First, I pulled all of the interior panels out that I needed for access to the various areas. Cargo area floor, rear trim, seat back floor trim and wall. Kick plate panels on all four doors and the access panel under the steering wheel and the glove box. There are plenty of threads that have this info, nothing new to report.

Next I ran the power wire from the cargo area across to the driver side, and then up the wire channels to the grommet under the steering wheel. Again, no issues, easier than working on previous cars. In previous installs I have done, everything was packed in so tightly that there is no room to work. Maybe the body-on-frame just leaves more room for wires and stuff. My Tundra was also really easy to work with. Anyway, here is how the power wire went:
trunk power wire.jpg

power firewall.jpg

power firewall 2.jpg


And then a simple fuse holder with an L-bracket from the hardware store:
fuse.jpg


Next was getting the signal from the head unit back to the amp. I have seen T-harnesses and other plug and play solutions, but I couldn't stomach the idea of paying someone that much money to do something I can do myself. Yes, my time is worth more than the cost of a harness, but for $25 of speed wire and an extra 10 minutes, I decided to do it myself. Here is the speed wire I used:

speedwire.jpg


8 wires for 4 channels of signal plus a remote wire. I tapped in to the factory signal at the back of the head unit and ran the speed wire back down the passenger side wire channel to get the input signal and remote turn-on to the amp. I also used a new tool for this - a wire puller:
wire puller.jpg


No more coat hanger and tape for pulling wires! 12" connectable sections with a wire loop at the end to grab wires. This thing made passing all of the wires through the various places a breeze! So while I was at it, I ran my own speaker wire from the cargo area to the front kick panels and existing roll bar pods. It did take some creative routing to get the rear wiring in place, but nothing too difficult.

Installing speakers was straightforward, Kickers in the rear fit with no problem. I just had to remove the extra mounting tabs and they fit perfectly. 6.5" woofers in the kick panels using the adapters that came with them through Crutchfield. I purchased some tweeter mounting plates from Crutchfield even though they said they wouldn't fit. I thought, "No worries, I can make them fit." I was wrong. So I ended up making some mounting plates from 1/4" plexiglass:
tweeter.jpg

I wasn't too worried about the esthetics, nobody is going to see these. It took a couple of tries to get them to fit perfectly. Maybe I should re-evaluate my process of measure once, cut, cut, cut. Passive crossovers in the kick panels tucked up and away. Before mounting to their final location:
crossover.jpg


Once I had all the speakers installed and wire going where I needed, I installed the amp. This was my one error that really cost me time. I made an amp rack and mounted the amp like this:
amp 1.jpg

I had seen a few like this and I was pretty proud of myself. Until I tried to test fit the panel back in place. I had a couple of clearance issues and blocked a couple of the holes that the panel clips into. Ugh.

So on to amp mount number 2:
amp final.jpg


Once I got that sorted I hooked everything up and by some miracle it worked! Next I used the DSP programming to start tuning the system:
dsp.jpg


I entered the active crossover points and time alignments and then started tuning. This is the audio output on top and the electrical output below. I am using the channel summing feature to get a full range signal to all 5 channels of my system and then controlling crossovers as I want them.
dsp rta.jpg


One downside to this is that I lose the ability to fade the front and rear. Fortunately the DSP solved this for my purposes. I have one program set for normal listening and a second program for the front only. That way if we are road tripping and kids want to watch movies or listen to their own music with headphones, I can just choose program 2 and only send sound to the front. I am going to play with the tuning more and see if I want to run a separate program for top off.

Here is the sub control and sub:
sub control.jpg

sub.jpg

I used a small bracket to attach the sub box to the tie-down point. That is as far as I am going to go with securing the sub.

Final Thoughts
I still have some tuning to do to really optimize the system, but so far it sounds great. Completely clear at 70mph with top off and windows down. The last thing I need to do is make a cover plate for the "access" hole I left in the cargo area panel.

I have seen a lot of different approaches to sound deadening, polyfill, boom mats, etc. After looking at the different areas of the Bronco I only used a few sheets of sound deadening. 1 small piece on the inside of the rear pods just because it was easy and I already had them open. I also put some on the floor of the cargo area. Also because it was easy. When I installed the system in my Tundra I put Kilmat on the rear wall, inside every door and anywhere else I could access. With the Bronco, I have not had any issues with rattles or other unwanted noise.

I was a little concerned about only having the 6.5" woofer and tweeter for the front channels since the factory system had that weird 6.5" and 4" combo thing going. Nothing to worry about, the simple 2-way components up front sound great and have a full, rich sound. I guess simplicity and enough power are good enough.

Overall, this was not hard to do. I enjoy working on my cars and got to spend a weekend in the garage. I already had all of the extra bits (panel tools, heat shrink tubing, wire ferrules, connectors, etc.) from previous installations, so that did help. I still had to make a few runs to the hardware store for brackets, bolts and nuts for mounting the amp and fuse.

Now the system sounds good, has plenty of bass and I can keep tuning it though the DSP to really get it exactly where I want.
Very nice and well done. Your system is similar to my build that I'm just about to start. I totally agree with you about the 4" in the dash not holding their own enough to make a mid/hi difference up front. Thanks for confirming this for me!

I'm going to be running Kicker QS component tweets instead of 4's in the dash, Kicker QS 6.5" component 2ways in the kicks, Kicker 47KSC404 in the rear pods, a Kicker LS710 sub in a sealed wedge enclosure and the AC D-6.1200 amp/DSP.
I'm still undecided on the location for the amp. Under the seats isn't an option given that I have a Black Diamond with wash out floors. Would you have any pics of your amp rack and the various connected L brackets?

Also, in regards to BRBlue's earlier question about full signal coming from the head unit, I was advised by a high end shop that has done a sound quality Bronco 4dr build that prior to tuning your DSP it would be prudent to turn off all EQ that comes set in the head unit via FORScan. This way you are getting a full and flat signal from the OE head unit we are all using. Once that's done, tune away..

Again, thanks for sharing your process and successes and I wish we weren't so far apart so I could take a listen to your system before I get at it. Cheers! 😎
 

jdznutz

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Why is no one going through here? Seems like this was the intention by Ford making a grommet with an additional access point. You can pass through the center and tape or adhesive heat shrink for a water tight pass through.

Unless I am missing something??

test.png
 

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SlvrSurfRidr

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@jdznutz That's the correct location for automatic transmission owners, manual transmission has the modified setup
 

ou812545

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Outer Banks
Clubs
 
This is gong to be a long one, I apologize in advance. I ordered my Badlands SAS with the base stereo since I was pretty sure that even with the B&O, I would have ended up replacing everything anyway. I have enjoyed reading all of the approaches people have taken to get better sound from their Broncos, both base and B&O. I am not a professional, so I am sure there are things I could have done differently, but now the sound system sounds great at any speed.

Background
I have always had big stereos in my cars and most recently I put a complete system with DSP into my Tundra. After hearing that and getting a feel for what DSP tuning can do, I was sold. This is my first stereo upgrade in an open-top car so I was not exactly sure how to approach it. Our wake boat has a stereo that sounds great at speed, with the engine roaring, wind, etc. so I figured I could try to duplicate the things that make that sound good. What I ended up with was trying to find components that work together and an amp that has lots of clean power. I also wanted to have the simplest approach possible, so a 5 channel system with an amp that had a built-in DSP seemed like the best solution for packaging and economics. I have seen a lot of things being done on this forum that I wanted to avoid (forscan reprogramming, boom mats, multiple co-axial speakers, etc.), so here is what I went with:

Equipment List
AudioControl D-5.1300 Amplifier and DSP
Morel Maximo 6 - 6.5" 2-way Speakers for the front
Kicker KSC40 4" Co-Axial for the rears
Kicker 12" sub w/passive radiator
KnuKonceptz Compleet 4GA Wiring Kit and 16GA speaker Wire

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


Install Process
The install was fairly straightforward and took a few days to get the entire thing done. One error in the install set me back a bit, but more to come on that later. First, I pulled all of the interior panels out that I needed for access to the various areas. Cargo area floor, rear trim, seat back floor trim and wall. Kick plate panels on all four doors and the access panel under the steering wheel and the glove box. There are plenty of threads that have this info, nothing new to report.

Next I ran the power wire from the cargo area across to the driver side, and then up the wire channels to the grommet under the steering wheel. Again, no issues, easier than working on previous cars. In previous installs I have done, everything was packed in so tightly that there is no room to work. Maybe the body-on-frame just leaves more room for wires and stuff. My Tundra was also really easy to work with. Anyway, here is how the power wire went:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


And then a simple fuse holder with an L-bracket from the hardware store:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


Next was getting the signal from the head unit back to the amp. I have seen T-harnesses and other plug and play solutions, but I couldn't stomach the idea of paying someone that much money to do something I can do myself. Yes, my time is worth more than the cost of a harness, but for $25 of speed wire and an extra 10 minutes, I decided to do it myself. Here is the speed wire I used:

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


8 wires for 4 channels of signal plus a remote wire. I tapped in to the factory signal at the back of the head unit and ran the speed wire back down the passenger side wire channel to get the input signal and remote turn-on to the amp. I also used a new tool for this - a wire puller:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


No more coat hanger and tape for pulling wires! 12" connectable sections with a wire loop at the end to grab wires. This thing made passing all of the wires through the various places a breeze! So while I was at it, I ran my own speaker wire from the cargo area to the front kick panels and existing roll bar pods. It did take some creative routing to get the rear wiring in place, but nothing too difficult.

Installing speakers was straightforward, Kickers in the rear fit with no problem. I just had to remove the extra mounting tabs and they fit perfectly. 6.5" woofers in the kick panels using the adapters that came with them through Crutchfield. I purchased some tweeter mounting plates from Crutchfield even though they said they wouldn't fit. I thought, "No worries, I can make them fit." I was wrong. So I ended up making some mounting plates from 1/4" plexiglass:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test

I wasn't too worried about the esthetics, nobody is going to see these. It took a couple of tries to get them to fit perfectly. Maybe I should re-evaluate my process of measure once, cut, cut, cut. Passive crossovers in the kick panels tucked up and away. Before mounting to their final location:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


Once I had all the speakers installed and wire going where I needed, I installed the amp. This was my one error that really cost me time. I made an amp rack and mounted the amp like this:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test

I had seen a few like this and I was pretty proud of myself. Until I tried to test fit the panel back in place. I had a couple of clearance issues and blocked a couple of the holes that the panel clips into. Ugh.

So on to amp mount number 2:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


Once I got that sorted I hooked everything up and by some miracle it worked! Next I used the DSP programming to start tuning the system:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


I entered the active crossover points and time alignments and then started tuning. This is the audio output on top and the electrical output below. I am using the channel summing feature to get a full range signal to all 5 channels of my system and then controlling crossovers as I want them.
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test


One downside to this is that I lose the ability to fade the front and rear. Fortunately the DSP solved this for my purposes. I have one program set for normal listening and a second program for the front only. That way if we are road tripping and kids want to watch movies or listen to their own music with headphones, I can just choose program 2 and only send sound to the front. I am going to play with the tuning more and see if I want to run a separate program for top off.

Here is the sub control and sub:
Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test

Ford Bronco Complete Stereo Install - Amp, DSP, Speakers and Sub.  Lots of Pictures. test

I used a small bracket to attach the sub box to the tie-down point. That is as far as I am going to go with securing the sub.

Final Thoughts
I still have some tuning to do to really optimize the system, but so far it sounds great. Completely clear at 70mph with top off and windows down. The last thing I need to do is make a cover plate for the "access" hole I left in the cargo area panel.

I have seen a lot of different approaches to sound deadening, polyfill, boom mats, etc. After looking at the different areas of the Bronco I only used a few sheets of sound deadening. 1 small piece on the inside of the rear pods just because it was easy and I already had them open. I also put some on the floor of the cargo area. Also because it was easy. When I installed the system in my Tundra I put Kilmat on the rear wall, inside every door and anywhere else I could access. With the Bronco, I have not had any issues with rattles or other unwanted noise.

I was a little concerned about only having the 6.5" woofer and tweeter for the front channels since the factory system had that weird 6.5" and 4" combo thing going. Nothing to worry about, the simple 2-way components up front sound great and have a full, rich sound. I guess simplicity and enough power are good enough.

Overall, this was not hard to do. I enjoy working on my cars and got to spend a weekend in the garage. I already had all of the extra bits (panel tools, heat shrink tubing, wire ferrules, connectors, etc.) from previous installations, so that did help. I still had to make a few runs to the hardware store for brackets, bolts and nuts for mounting the amp and fuse.

Now the system sounds good, has plenty of bass and I can keep tuning it though the DSP to really get it exactly where I want.
Great write up.
Now that you have it all done, how does it sound with the component speakers in the front? Do you get enough mid sound in the dash? Some installers have said that the distand between the tweeters and mid base is not the best design. I'm planning on installing JL Audio C3 components in the front. Appreciate your feedback...
 

menikmati

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Clubs
 
I did a similar setup with Focal tweeters in the dash and Focal midbass in the kick panels, and it sounds great. Adding a small JL Audio sub box in the cargo area rounded everything out!
 
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DJ1

DJ1

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Great write up.
Now that you have it all done, how does it sound with the component speakers in the front? Do you get enough mid sound in the dash? Some installers have said that the distand between the tweeters and mid base is not the best design. I'm planning on installing JL Audio C3 components in the front. Appreciate your feedback...
Seems to work fine for me. I am not a car audio expert, but I do agree that the mid bass speaker location is not ideal. When I did the time alignment for the DSP setup I used the mid bass distance as the tweeter frequencies travel faster and are bouncing off the windshield. I think.

I have the system setup for open top driving, which for me means lots of bass and mids. The tweeters seem to cut through the wind and road noise just fine. Make sure you have enough power to drive the speakers without maxing out your amp. I know how much everyone loves the Kicker Key, but I don't think that will have enough to get the most out of your JL C3s.

Summary - component speakers work great. I have built a lot of car audio systems and despite the inherent challenges of the Bronco, this setup sounds great.
 

ou812545

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Clubs
 
Seems to work fine for me. I am not a car audio expert, but I do agree that the mid bass speaker location is not ideal. When I did the time alignment for the DSP setup I used the mid bass distance as the tweeter frequencies travel faster and are bouncing off the windshield. I think.

I have the system setup for open top driving, which for me means lots of bass and mids. The tweeters seem to cut through the wind and road noise just fine. Make sure you have enough power to drive the speakers without maxing out your amp. I know how much everyone loves the Kicker Key, but I don't think that will have enough to get the most out of your JL C3s.

Summary - component speakers work great. I have built a lot of car audio systems and despite the inherent challenges of the Bronco, this setup sounds great.
Thanks for the response. I'm going with the JL Audio XD700/5v2 amp if I can find a place to mount it. It will also be powering a JL Audio 8" sub mounted in the stock B&O enclosure. Glad to hear the mid bass and tweeter sounds good even without the ideal placement. I like the idea of turning up the mid and bass. Thanks.
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