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BigMeatsBronco

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Clubs
 
Almost done so I thought I'd start a thread.

Chopped up a bronco more-doors top and did some fab work. Got a few adjustments to make and a final sand and paint, but overall I'm satisfied so far.

The front two top panels still lock in place to the new half-cab the same way, and they are obviously still removable.

The Bronco top is nearly 3 ” narrower in the rear than at the B pillar,.so this presents a bit of an issue. Some massage is needed to make up for the wider B-pillar and get the rear of the old top to match up well with the middle of the truck.

I made sure I can still use my old MIC 2 top ... and I will add 4130
inserts to the roll bar at each end that can be bolted in with aircraft grade fasteners. The roll bar will be removable.
The original hard top is still usable and now I have two top options.

I will build a bolt-on bulkhead across the front of the bed that will match up with the bottom of the window. The window is the same, so the defrost, wiper and washer will all be functional.

The side curtain airbags did need removed, and I plan on installing a set from a 2dr F150 in the near future, as they appear to be installed in the same area and fashion.

I also ordered a new back roll bar cross support that I will build into a removable cross support while the half cab is installed.


Still have lots to do.

Bulkhead

Speaker pod mounts.

Tail gate

Tool boxes built into bed.

Here's a few pics of my progress. It's a bit dusty as I'm still sanding here and there.

20220407_194201.jpg


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20220407_183126.jpg


20220407_182943.jpg


20220404_073610.jpg


20220322_225013.jpg
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AKBronc49

Outer Banks
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Russ
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Excited to see it finished
 

Bronco-ocnorB

Big Bend
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Big Bend
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That....looks.....awesome!

Congrats on having the vision, time, skill and financial ability to pull this off!
 

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PleaseDontRoll

Badlands
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Badlands
Clubs
 
This is sick....uh...what happened to the original role bar?
 

frankk

Badlands
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Look great. Following.

Maybe a dumb question, but -

Are you doing anything in the [non-visible part of the] bed to keep the elements out of the cabin? Like, how are you keeping water in the bed during heavy rain and not letting it under the front seats? Or is that not a concern or a TBD?
 
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BigMeatsBronco

BigMeatsBronco

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This is sick....uh...what happened to the original role bar?
Chopped it off. Like I said, I will build chrome alloy inserts in the ends so I can reattach it.

20220407_205655.jpg
 
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BigMeatsBronco

BigMeatsBronco

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First Edition
Clubs
 
Look great. Following.

Maybe a dumb question, but -

Are you doing anything in the [non-visible part of the] bed to keep the elements out of the cabin? Like, how are you keeping water in the bed during heavy rain and not letting it under the front seats? Or is that not a concern or a TBD?
A bolt-in bulkhead that will divide the cabin from the bed. It will be watertight.
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