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lakesinai

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This article gives more details on the airbag recall than I've seen elsewhere, including who the manufacturer is, how the bad fold happened, and the fact that we can't take posession of this vehicle until the airbag is replaced! Beginning in November . . . After my MIC top is replaced in October!

UPDATE: However, members note several links to check VIN for recalls. My OBX has NO recall! Furthermore, I got an email Friday AM that my MIC2 is BUILT and will arrive this Month!
https://www.motor1.com/news/539257/ford-bronco-airbag-problem-recall/

2021 Ford Bronco Recalled Over Improperly Folded Passenger Airbags

The airbags could deploy in the wrong way, causing them not to be as effective.

The revived Ford Bronco is getting its first recall. The passenger-side airbag can open prematurely when it deploys. This put the SUV out of compliance with Federal Motor Vehicle Safety Standard number 208 regarding occupant crash protection.

This recall affects 553 examples of the new Bronco. These units have build dates from July 18, 2021, through August 17, 2021. Dealers will replace the passenger airbag to fix the problem.

According to the chronology in the National Highway Traffic Safety Administration documentation, Joyson, the airbag's supplier, found an example that opened before the activation of the micro gas-generator during a routine lot acceptance test. The company brought this issue to Ford’s Critical Concerns Review Group on August 12, 2021.

Further testing showed the premature opening only happening in airbags folded by one of six workers. Joyson found a person who started in this position in late June, and the worker was adding an extra fold to the bag. Previous lot acceptance tests had never randomly selected the bags folded by this person.

Ford did tests to evaluate the effects of an airbag opening prematurely. The automaker found a risk of not meeting crash standards and decided a recall was necessary.

The company has no reports of injuries related to this problem. Joyson has modified its process control and detection methods to avoid problems like this in the future.

Ford will contact affected Bronco owners by mail starting November 15 to tell them about this recall. Customers can then schedule the repair with their local dealer. Also, showrooms can't sell any in-stock Broncos with these faulty airbags until the problem is fixed.

While not a safety recall, Ford has also pledged to replace the hard tops on affected Broncos. The original panels had quality control and fitment issues. Deliveries of the new ones should finally begin in October.
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Clem

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That's pretty eye opening. I'm sure someone on here will calculate the number of Broncos built during the affected time frame and give a percentage of affected Broncos. 😁
 

Theherofails

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Ok, this is far better news than originally reported. This article states only ~550 vehicles are burdened with a faulty airbag.

Ford Bronco More on Bronco Airbag Recall – Affects 553 Vehicles 1633655568065


Wonder if they fired the employee..
 

acbaldwi`

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That's pretty eye opening. I'm sure someone on here will calculate the number of Broncos built during the affected time frame and give a percentage of affected Broncos. 😁

The docs online showed 553 lol
 

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Thanks for sharing. So we have to wait until 11/15 to find out if we are affected or not? I would like to know now if my DM Bronco is affected or not and not sure the FSA link is correct or at this time (says no recall for my vin).
 

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You had ONE job!! 🤦🏻‍♀️
 
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lakesinai

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Ok, this is far better news than originally reported. This article states only ~550 vehicles are burdened with a faulty airbag.

Ford Bronco More on Bronco Airbag Recall – Affects 553 Vehicles 1633655568065


Wonder if they fired the employee..
If its a new employee, where was the training supervisor?

So does this mean that all vehicles built durin that period are effected, or that only 1/6 of the vehicles built are affected . . . And can they tell which vehicles have the bad airbags . . .?
 

andrusoid

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This article gives more details on the airbag recall than I've seen elsewhere, including who the manufacturer is, how the bad fold happened, and the fact that we can't take posession of this vehicle until the airbag is replaced! Beginning in November . . . After my MIC top is replaced in October!
https://www.motor1.com/news/539257/ford-bronco-airbag-problem-recall/

2021 Ford Bronco Recalled Over Improperly Folded Passenger Airbags
The airbags could deploy in the wrong way, causing them not to be as effective.

The revived Ford Bronco is getting its first recall. The passenger-side airbag can open prematurely when it deploys. This put the SUV out of compliance with Federal Motor Vehicle Safety Standard number 208 regarding occupant crash protection.

This recall affects 553 examples of the new Bronco. These units have build dates from July 18, 2021, through August 17, 2021. Dealers will replace the passenger airbag to fix the problem.

According to the chronology in the National Highway Traffic Safety Administration documentation, Joyson, the airbag's supplier, found an example that opened before the activation of the micro gas-generator during a routine lot acceptance test. The company brought this issue to Ford’s Critical Concerns Review Group on August 12, 2021.

Further testing showed the premature opening only happening in airbags folded by one of six workers. Joyson found a person who started in this position in late June, and the worker was adding an extra fold to the bag. Previous lot acceptance tests had never randomly selected the bags folded by this person.

Ford did tests to evaluate the effects of an airbag opening prematurely. The automaker found a risk of not meeting crash standards and decided a recall was necessary.

The company has no reports of injuries related to this problem. Joyson has modified its process control and detection methods to avoid problems like this in the future.

Ford will contact affected Bronco owners by mail starting November 15 to tell them about this recall. Customers can then schedule the repair with their local dealer. Also, showrooms can't sell any in-stock Broncos with these faulty airbags until the problem is fixed.

While not a safety recall, Ford has also pledged to replace the hard tops on affected Broncos. The original panels had quality control and fitment issues. Deliveries of the new ones should finally begin in October.
At least it looks like this won't affect the delivery schedules. Letters sent out to affected owners for replacement at dealer.

I almost freaked out, but as I tell my clientele it's not time to freak out until it is time to freak out and that I will tell them when it is time to freak out.
 

Toccoa

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Further testing showed the premature opening only happening in airbags folded by one of six workers. Joyson found a person who started in this position in late June, and the worker was adding an extra fold to the bag.
Sucks to be that guy. :LOL:
 

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HBTFD

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Thanks for sharing. So we have to wait until 11/15 to find out if we are affected or not? I would like to know now if my DM Bronco is affected or not and not sure the FSA link is correct or at this time (says no recall for my vin).
All of the suspect modules are accounted for. Any further builds will not be affected by this recall.
 
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lakesinai

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At least it looks like this won't affect the delivery schedules. Letters sent out to affected owners for replacement at dealer.

I almost freaked out, but as I tell my clientele it's not time to freak out until it is time to freak out and that I will tell them when it is time to freak out.
Do you think Ford can tell which of our vehicles have the bad (1/6) airbags, or do they have to replace all the bags installed during that period?
 

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True story - a guy priming back glass at a ford plant decided to perform the process a “quicker” way for months. The NTSB was testing a car for rollover, specifically if the gas fill ball would stop leaks. The backglass fell out of the test car. 68,000 cars were recalled for suspect back glass adhesion, the backglass is part of the structural integrity of the car. Around $20 million in warranty claims. The guy did NOT get fired.
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