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Fluid leak near the rear main seal - Fixed

HCGxKaLiBeR

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So I was under the car doing some inspections I noticed fluids accumulating at the bottom of the transmission. Feel and looks like engine oil.

I wiped it off then then the next day it becomes visible again. It is not major as it's been a few days and have not noticed anything on the garage floor yet.

Seems to be coming from up top on the driver side. But oddly I'm also seeing some sort of crack in the middle.
Is this normal? Can't tell if it is a crack or just metal imperfection on the housing...

Ford Bronco Fluid leak near the rear main seal - Fixed 1780963916498-xd

Ford Bronco Fluid leak near the rear main seal - Fixed 1780963936705-xz




EDIT 6/22/26

Got the Bronco back. Took the dealer two weeks to fix.

Lifted the entire cab, replaced with an updated rear main seal retaining plate, replaced cylinder head gasket and tons of other gaskets. Replaced transmission fuild and engine oil.

Whew, luckily its all covered under warranty. It would suck pretty bad if not. It's only 33k miles.

I will post tech note pictures below.
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Ducati1098

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Clubs
 
Rear main leak is somewhat common on 2.7/3.0, so probably that.

The other thing just looks like a typically casting imperfection, not a crack.
 
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HCGxKaLiBeR

HCGxKaLiBeR

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I guess I will take it to the dealer and have them check it out.
Luckly I'm still under the 5 year drivetrain warranty + Ford extended warranty..

I checked it a bit more. Looks like it is from the rear driver side valve cover area.
Ford Bronco Fluid leak near the rear main seal - Fixed 1780972655949-08


I managed to find a photo of 2.7L ecoboost. Leak is from this area.
Ford Bronco Fluid leak near the rear main seal - Fixed 1780972746428-z
 
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HCGxKaLiBeR

HCGxKaLiBeR

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Got the Bronco back. Took the dealer two weeks to fix.

Lifted the entire cab, replaced with an updated rear main seal retaining plate, replaced cylinder head gasket and tons of other gaskets. Replaced transmission fuild and engine oil.

Whew, luckily its all covered under warranty. It would suck pretty bad if not. It's only 33k miles.

I will post tech note pictures below.

Ford Bronco Fluid leak near the rear main seal - Fixed 0

Ford Bronco Fluid leak near the rear main seal - Fixed 1
Ford Bronco Fluid leak near the rear main seal - Fixed 2
Ford Bronco Fluid leak near the rear main seal - Fixed 3
Ford Bronco Fluid leak near the rear main seal - Fixed 4
 
Last edited:

Brian_B

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The technical term for this repair, I believe, is called “firing the parts cannon”
 

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HCGxKaLiBeR

HCGxKaLiBeR

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lol I would agree. But fixed is fixed 🤷‍♂️ (or at least hopefully)
I hope so. I crawed underneath again just to make sure things are done proper.

No visible leaks that I can see so far.

However... they forgot to tighten the stabilizer bar bolts 🙃 My hope that this is fixed for good is not high. I only see what I can see. Who knows what else are missed.

Googled torque spec, should be 66lb ft. Going to do this one myself. 🙄

Ford Bronco Fluid leak near the rear main seal - Fixed 1782179951348-lo
Ford Bronco Fluid leak near the rear main seal - Fixed 1782179964937-pu
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