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BuckWildOffRoad

Raptor
Well-Known Member
First Name
Austin
Joined
Dec 10, 2019
Threads
18
Messages
473
Reaction score
1,934
Location
Arkansas
Vehicle(s)
Badlands Bronco, King Ranch F250, Taurus SHO
Your Bronco Model
Raptor
Clubs
 
Well.... Where to start?

Just a little history on the Bronco.

A couple days after I got it we had our son, and brought him home in it.
Ford Bronco Bronco Truck Build 1748927424928-tm


After a few trips I did a small build and went to Colorado with Toyo Tires to get content for a new tire, the RT Trail.


Ford Bronco Bronco Truck Build 1748927725460-iw

Ford Bronco Bronco Truck Build 1748926941721-3e


Next I progress to do full ADV Fiberglass, this was the start of my broncos deconstruction....

I wanted to blend the door panels and fiberglass....

Ford Bronco Bronco Truck Build 1748926872178-jf


My Bronco Raptor showed up during this time.

Ford Bronco Bronco Truck Build 1748928865259-1



I figured, "Hey, I might swell do a few other things while I am making dust"

Ohhh boy,

Ford Bronco Bronco Truck Build 1748928903614-cc


Ford Bronco Bronco Truck Build 1748928946009-t

Ford Bronco Bronco Truck Build 1748928991068-cb

Ford Bronco Bronco Truck Build 1748929012899-i2


One step forward

Ford Bronco Bronco Truck Build 1748929076036-q8


Several steps back...

Ford Bronco Bronco Truck Build 1748929190452-n5


Building towards the vision...

Ford Bronco Bronco Truck Build 1748929505485-nd


Having fun, so I just kept going with it.

Ford Bronco Bronco Truck Build 1748929581707-o4


Ford Bronco Bronco Truck Build 1748929675764-bn


Progress was good, aaaaannnnd then we moved across the country for my job.

Ford Bronco Bronco Truck Build 1748929807842-pa



Ford Bronco Bronco Truck Build 1748930000325-o5


Another baby just a few weeks after we moved...



Ford Bronco Bronco Truck Build 1748930108661-kc


And I got a shop to work on my projects..

Ford Bronco Bronco Truck Build 1748930171727-d6


Well I got all this space. But so much time has past between what I originally wanted, and now...

And who needs two broncos? I already have a Bronco Raptor... What I am really missing is a truck...

Line a few things up...

Ford Bronco Bronco Truck Build 1748930571000-r3


And Viola!

Ford Bronco Bronco Truck Build 1748930606143-sn


Ford Bronco Bronco Truck Build 1748930647140-n8


Shoot... Now what? no turning back!

Ford Bronco Bronco Truck Build 1748930701284-gx


Measure twice, cut once, repeat..

Ford Bronco Bronco Truck Build 1748930774654-mu



Annnd cut some more...



Ford Bronco Bronco Truck Build 1748930814726-eu



Start welding in...

Ford Bronco Bronco Truck Build 1748930870546-hh


and weld some more....

(The roll bar is boron steel, to keep it structural I sleeved it with 10" of steel inside because you will loose strength when welding to the heat treated boron.)

Ford Bronco Bronco Truck Build 1748930916011-18


The key is you MUST make really detailed plans..

Ford Bronco Bronco Truck Build 1748930990139-oy


This is how she sits as of this weekend, we're finally building more than cutting!

Ford Bronco Bronco Truck Build 1748931078447-ot



Now, here is the plan, or as much of it as I can share... The plan is to do the full reveal at SEMA..


The bed will overall "appear" to be 5', however I am keeping 1' "inside" the cabin to house the electronics, sound system, and dry storage.

Wheelbase is around 117", roughly the same as a 4dr f150 short bed.

40-42" tires without rubbing.

Front will sit around 4"-5' wider per side and moved forward 1.5" for cabin clearance.

Front buckets will be cut out and custom towers made to support the long travel coilovers.

Rear is getting long travel triangulated 4 link and a wide axle to match front.

Rear frame moved up 4" under the bed area to allow more travel.

Custom 40gallon fuel tank behind rear axle.

The bed itself will be aluminum construction to help save some weight ( with composite bedsides)

The bed is not separate from the cab structurally, it bolts to the structure you see in the photos.

The entire body (bedside, tailgate, fenders, door skins, hood) is my own design ( I can't share that yet) and will be 3d printed to make molds and ultimately a composite exterior.

Full belly skids

Custom bumpers

Engine mods

Sound system ( I already did it and then I cut it all out when I chopped the rear)

Lots of other details but that will all come with time...


That's all for tonight
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BuckWildOffRoad

BuckWildOffRoad

Raptor
Well-Known Member
First Name
Austin
Joined
Dec 10, 2019
Threads
18
Messages
473
Reaction score
1,934
Location
Arkansas
Vehicle(s)
Badlands Bronco, King Ranch F250, Taurus SHO
Your Bronco Model
Raptor
Clubs
 
Reserved
 
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BuckWildOffRoad

BuckWildOffRoad

Raptor
Well-Known Member
First Name
Austin
Joined
Dec 10, 2019
Threads
18
Messages
473
Reaction score
1,934
Location
Arkansas
Vehicle(s)
Badlands Bronco, King Ranch F250, Taurus SHO
Your Bronco Model
Raptor
Clubs
 
Reserved
 
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BuckWildOffRoad

BuckWildOffRoad

Raptor
Well-Known Member
First Name
Austin
Joined
Dec 10, 2019
Threads
18
Messages
473
Reaction score
1,934
Location
Arkansas
Vehicle(s)
Badlands Bronco, King Ranch F250, Taurus SHO
Your Bronco Model
Raptor
Clubs
 
Reserved
 
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BuckWildOffRoad

BuckWildOffRoad

Raptor
Well-Known Member
First Name
Austin
Joined
Dec 10, 2019
Threads
18
Messages
473
Reaction score
1,934
Location
Arkansas
Vehicle(s)
Badlands Bronco, King Ranch F250, Taurus SHO
Your Bronco Model
Raptor
Clubs
 
Reserved
 

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DewarT

Wildtrak
Well-Known Member
First Name
Todd
Joined
Oct 9, 2022
Threads
5
Messages
284
Reaction score
326
Location
Virginia
Vehicle(s)
Bronco
Your Bronco Model
Wildtrak
I have built quite a few vehicles in my time and I wouldn't have the balls to touch this one! All the electronics, Boron cage, aluminum body panels... Good luck my friend! Definitively watching this one!
 

SierraBronco

Wildtrak
Well-Known Member
Joined
Mar 27, 2024
Threads
40
Messages
5,108
Reaction score
13,743
Location
USA
Vehicle(s)
2022 Wildtrak, 2024 Wildtrak, 2024 Wildtrak
Your Bronco Model
Wildtrak
This is certainly exciting. I recently had a couple renderings made of a 4-door bronco pickup but without stretching the bed. Well...it was not an appealing look. 🤣 It's possible to get it looking awesome but would require the work you're currently doing, which is beyond my abilities. Looking forward to following along and seeing the end result!
 

indio22

Base
Well-Known Member
Joined
Aug 25, 2019
Threads
17
Messages
5,311
Reaction score
11,099
Location
Chicagoland, USA
Vehicle(s)
'72 Rover, '85 CJ7, '98 TJ, '14 BRZ, '23 Bronco
Your Bronco Model
Base
Wow, that's no small project. Thanks for sharing looking forward to see how it turns out.
 

Iceman62

Black Diamond
Well-Known Member
First Name
Tim
Joined
Mar 19, 2025
Threads
7
Messages
283
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Location
Omaha, NE
Vehicle(s)
2024 Bronco / Sasquatch
Your Bronco Model
Black Diamond
"Holy Chop-Shop Batman" that's one large, and awesome transformation. Can't wait to see the end result & congrats on the family addition too. :D
 

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Danielsand

Banned
Outer Banks
Banned
Banned
First Name
Daniel
Joined
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Threads
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1,073
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Location
Idaho
Vehicle(s)
'21 OBX SAS
Your Bronco Model
Outer Banks
This is nothing compared to some "builds" on this forum. Everybody and their brother is "building" Broncos here. I just saw a guy bolt a pair of dich lights on, another one put a sticker in the back.
 

RoLyMa27

Badlands
Well-Known Member
First Name
Rodney
Joined
Jul 14, 2020
Threads
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2,836
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Location
SloKart, TX
Vehicle(s)
21 Bronco 2dr, 26 Explorer ST
Your Bronco Model
Badlands
Well.... Where to start?

Just a little history on the Bronco.

A couple days after I got it we had our son, and brought him home in it.
1748927424928-tm.jpg


After a few trips I did a small build and went to Colorado with Toyo Tires to get content for a new tire, the RT Trail.


1748927725460-iw.jpg

1748926941721-3e.jpg


Next I progress to do full ADV Fiberglass, this was the start of my broncos deconstruction....

I wanted to blend the door panels and fiberglass....

1748926872178-jf.jpg


My Bronco Raptor showed up during this time.

1748928865259-1w.jpg



I figured, "Hey, I might swell do a few other things while I am making dust"

Ohhh boy,

1748928903614-cc.jpg


1748928946009-tg.jpg

1748928991068-cb.jpg

1748929012899-i2.jpg


One step forward

1748929076036-q8.jpg


Several steps back...

1748929190452-n5.jpg


Building towards the vision...

1748929505485-nd.jpg


Having fun, so I just kept going with it.

1748929581707-o4.jpg


1748929675764-bn.jpg


Progress was good, aaaaannnnd then we moved across the country for my job.

1748929807842-pa.jpg



1748930000325-o5.jpg


Another baby just a few weeks after we moved...



1748930108661-kc.jpg


And I got a shop to work on my projects..

1748930171727-d6.jpg


Well I got all this space. But so much time has past between what I originally wanted, and now...

And who needs two broncos? I already have a Bronco Raptor... What I am really missing is a truck...

Line a few things up...

1748930571000-r3.jpg


And Viola!

1748930606143-sn.jpg


1748930647140-n8.jpg


Shoot... Now what? no turning back!

1748930701284-gx.jpg


Measure twice, cut once, repeat..

1748930774654-mu.jpg



Annnd cut some more...



1748930814726-eu.jpg



Start welding in...

1748930870546-hh.jpg


and weld some more....

(The roll bar is boron steel, to keep it structural I sleeved it with 10" of steel inside because you will loose strength when welding to the heat treated boron.)

1748930916011-18.jpg


The key is you MUST make really detailed plans..

1748930990139-oy.jpg


This is how she sits as of this weekend, we're finally building more than cutting!

1748931078447-ot.jpg



Now, here is the plan, or as much of it as I can share... The plan is to do the full reveal at SEMA..


The bed will overall "appear" to be 5', however I am keeping 1' "inside" the cabin to house the electronics, sound system, and dry storage.

Wheelbase is around 117", roughly the same as a 4dr f150 short bed.

40-42" tires without rubbing.

Front will sit around 4"-5' wider per side and moved forward 1.5" for cabin clearance.

Front buckets will be cut out and custom towers made to support the long travel coilovers.

Rear is getting long travel triangulated 4 link and a wide axle to match front.

Rear frame moved up 4" under the bed area to allow more travel.

Custom 40gallon fuel tank behind rear axle.

The bed itself will be aluminum construction to help save some weight ( with composite bedsides)

The bed is not separate from the cab structurally, it bolts to the structure you see in the photos.

The entire body (bedside, tailgate, fenders, door skins, hood) is my own design ( I can't share that yet) and will be 3d printed to make molds and ultimately a composite exterior.

Full belly skids

Custom bumpers

Engine mods

Sound system ( I already did it and then I cut it all out when I chopped the rear)

Lots of other details but that will all come with time...


That's all for tonight
Did you also document all the run-ins you had with your HOA???
 

Ninjak

Raptor
Well-Known Member
First Name
David
Joined
Feb 19, 2022
Threads
27
Messages
2,735
Reaction score
4,693
Location
Miami
Vehicle(s)
2024 Bronco Raptor 68 Mustang GTA 2024 Mustang Dark Horse
Your Bronco Model
Raptor
Ford Bronco Bronco Truck Build 1748956851553-nf
 

Bschurr

Raptor
Well-Known Member
Joined
Jan 28, 2021
Threads
28
Messages
1,808
Reaction score
4,160
Location
NY
Vehicle(s)
2023 Braptor / 2023 Heritage LE / 2016 JKU
Your Bronco Model
Raptor
Clubs
 
Looks like a ln amazing project and thanks for sharing. Subscribed for updates!
Ford Bronco Bronco Truck Build tmp
 
 





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