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Found On Road Dead (Final Update)

Mean Red GT

Badlands
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Found On Road Dead. Update 2
We were out enjoying the beautiful weather with the doors off and top back. Made a stop at the grocery store and took off and pulled into traffic and the engine was staggering with very little power and almost felt like it was running on a few cylinders or not getting gas. I pulled on to a side road and thought I would try shutting it off and start it back up. Well it never would start again. It would crank and almost start but never would. An engine light came on after trying to start about 6 times with a warning about over cranking. I did Ford roadside assistance through the app and they were there in about 30 minutes and took it to the dealership I purchased it from. We got there about 30 minutes before they closed. A salesman came out while it was being unloaded off the truck and we explained what happened and said we needed to figure out a way to get home. By the time we got inside he was already working on paperwork for a loaner. They gave me a '24 Outer Banks. Mine is a '22 2.7 liter and my guess is it may be the fuel pump like I have seen on a few other threads. I guess I won't know anything until Monday as this happened late Saturday afternoon. I took the doors and windows back to the dealership and put them on and locked it up as I definitely didn't trust it being wide open in their lot all weekend. I'll update once they give me one. Just sucks to have a vehicle with 8,500 miles to be towed. This is the first time I have ever been towed.

Update 1: Dealer called and said it would probably be tomorrow before anyone could look at it. Asked what it did or if any codes and told them nope it just died. Verified that I had received a loaner.

Also received a voicemail today from a Ford Representative ( Proactive Customer Dealer Team) Missed their call and kept trying to call back but kept getting a message they were with another customer. They gave me a case number and said they would be working with me and the dealership to make sure I was happy with the way the repair process was going and to thank me for being a member of the Ford family.

Update 2: Dealer contacted me today after 4 days to say they finally looked at it some and confirmed "a fuel delivery issue with zero fuel pressure". About 20,000 dealers were hit with a computer outage the last two days due to a cyber attack on their cloud software used for tracking tickets, etc. Then today the Ford website/software for the dealers was down also. This meant no diagnostic software available and no parts ordering.

Update 3: So, it turned out NOT be the actual fuel pump, but the fuel pump driver module instead. I assume this is a small computer/module that controls the fuel pump based on the name.

Observations: After driving the loaner I had a few observations. Mine is a 2022 Badlands, soft top, 2.7L with the Luxe Package and MGV. The loaner is a 2024 Outer Banks, hard top 2.3L luxe and Leather. The hardtop is quite a bit quieter on the highway than my soft top. I can see some honeycomb on the top as seen in the pic below. I could definitely notice the power difference so very glad I got the 2.7L. I think the leather seats are a little more plush than the MGV. I noticed with the auto-dimming headlights they fade up and down to low and high beam vs a "switch" like on most cars. I also noticed on the lane assist the 24 model actually corrects the steering wheel some to get you centered again. On my 22 model the steering wheel just shakes if it senses you are getting close to the line.
Ford Bronco Found On Road Dead (Final Update) Bronco Hardto


Ford Bronco Found On Road Dead (Final Update) 1000003185
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Dan-O

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Plugged/restricted fuel filter?? Bummer for it to rain on your sunny day SANS rain.😬Hopefully they can get fixed quickly for you.
 

Sunday Money

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We were out enjoying the beautiful weather with the doors off and top back. Made a stop at the grocery store and took off and pulled into traffic and the engine was staggering with very little power and almost felt like it was running on a few cylinders or not getting gas
Any other info or dashboard Christmas tree details , CEL, etc? When I had a turbo failure the dash and FordPass app let me know right away there where multiple issues, but obviously not the specific problem.
 

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KABQ

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AKA Fix Or Repair Daily
 

AZ_Liberty

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I think we have had a dozen or more bad fuel pumps on this forum.

Have a recall for the windshield wipers in the F-150 because Ford used motors that were too powerful, but nothing on the Bronco fuel pump yet.
 

BigBend530

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Don't forget to consider the PCM to be the culprit. Less than 200 miles on the odometer on drive home from purchasing it new and had very similar issues. Was able to get it started and home and then to local (not purchase) dealership. Mine also is a 2022 (Sept 2022 blend)
 

DriveAllNight

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My first instinct was that it could be bad gas, especially with such low milage.
Keep us posted and good luck
 
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Sorry man. I just bought a 24 black diamond and I’m a little nervous seeing all these issues pop up on the forum. I am coming from a Jeep too !
 

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Sitruc_btb

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The fuel pumps Ford is throwing into these are almost criminally pieces of crap.
It's not just Ford. Honda and Toyota are issuing recalls for fuel pumps. Honda's already gone through one recall, and we're going through a second one, after Toyota gets sufficient parts for their recall.
 

Aonarch

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My family member's 2019 Lexus RX350 has had three fuel pumps. All three of which left her stranded.

Hopefully it is a quick fix!
 

indio22

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I haven't checked yet, but assuming the fuel pump is located in the fuel tank like many modern FI vehicles? Anyone know how easy to get at, especially for a trail repair?
 
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Mean Red GT

Mean Red GT

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It's not just Ford. Honda and Toyota are issuing recalls for fuel pumps. Honda's already gone through one recall, and we're going through a second one, after Toyota gets sufficient parts for their recall.
I haven't seen anything about Ford doing a recall. I think we should encourage people here on the forum to submit these to the NTSB to put pressure on Ford to make it a recall. There was a similar push with the windshield wiper motors that finally got a recall. I personally think this is potentially a lot more dangerous than the windshield wiper issue also.
 

bcgray

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I've got about 15k miles on my 21 and am planning a trip to Big Bend in October. These theads about this issue are making me wonder if I need to order a fuel pump now and take it with me on the trip, just in case.
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