Thanks for the reply, very helpful info. Glad you are back up and running even with the vent issue.the system was re-pressurized w/ dye and the dripping condensate was observed to be tinged w/ dye.
they removed the entire dash at that point and found the cracked evaporator.
the repair seems successful although selecting the foot vents still results in strong flow out of the window side vents instead of at the feet
the SA also mentioned mine was the third bronco they've replaced a cracked evaporator on under warranty. (they've also replaced 5 on recent rangers)
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