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MetalCloak + Warn EVO Install

JediMcMuffin

Badlands
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Tommy
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2021 Bronco Badlands
Your Bronco Model
Badlands
Clubs
 
I picked up the MetalCloak front bumper a couple weeks ago and have been patiently waiting to install. I pulled a Warn EVO 10S off a Jeep JL from a friend and so this weekend with not too much commitments I got after it.

Removal of the OEM bumper, I would say you should commit about 2 hours to remove it and detach the OEM wiring harness and sensors and reassemble for sale. It's also insanely useful to have a hydraulic lift cart around because I did 100% of this myself.

Ford Bronco MetalCloak + Warn EVO Install 1701103562949


The next morning, it took me another 2.5 to 3 hours to assemble. The MC bumper install process has you loosely fit the ears to mounting points first, then the skid plates, then the main bumper assemble (with the winch installed. Then you basically muscle it into place and tighten everything down and it will all pull into alignment.

Ford Bronco MetalCloak + Warn EVO Install 1701103691910


Turns out I ordered the wrong connectors to connect the two Baja S2 SAE to the factory harness. So for now I've left the end covers off as I'm also waiting on 2 x Baja LP6 Pro to be delivered which I'll want to have access to the wiring there as well. Finally, the WARN power cables were only 6 feet long, and running those up the driver fender well left me with some decent slack on the negative wire, but basically just cleared it to the positive to test functionality. I need to remove the driver front wheel and fender liner and find a route that helps me make a better connection because this is no bueno. I'll probably all move the winch negative connection direct to the battery terminal as well, but for testing I just attached it to that body ground point on the right. Overall I'm happy with the result, just have to tidy up some wiring! If there are any better paths for those wires I'd appreciate any suggestions.

Ford Bronco MetalCloak + Warn EVO Install 1701103868747
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PWillette

Badlands
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Parrie
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'08 F250 Super Duty, '01 SS Camaro, '21 Bronco
Your Bronco Model
Badlands
I picked up the MetalCloak front bumper a couple weeks ago and have been patiently waiting to install. I pulled a Warn EVO 10S off a Jeep JL from a friend and so this weekend with not too much commitments I got after it.

Removal of the OEM bumper, I would say you should commit about 2 hours to remove it and detach the OEM wiring harness and sensors and reassemble for sale. It's also insanely useful to have a hydraulic lift cart around because I did 100% of this myself.

1701103562949.png


The next morning, it took me another 2.5 to 3 hours to assemble. The MC bumper install process has you loosely fit the ears to mounting points first, then the skid plates, then the main bumper assemble (with the winch installed. Then you basically muscle it into place and tighten everything down and it will all pull into alignment.

1701103691910.png


Turns out I ordered the wrong connectors to connect the two Baja S2 SAE to the factory harness. So for now I've left the end covers off as I'm also waiting on 2 x Baja LP6 Pro to be delivered which I'll want to have access to the wiring there as well. Finally, the WARN power cables were only 6 feet long, and running those up the driver fender well left me with some decent slack on the negative wire, but basically just cleared it to the positive to test functionality. I need to remove the driver front wheel and fender liner and find a route that helps me make a better connection because this is no bueno. I'll probably all move the winch negative connection direct to the battery terminal as well, but for testing I just attached it to that body ground point on the right. Overall I'm happy with the result, just have to tidy up some wiring! If there are any better paths for those wires I'd appreciate any suggestions.

1701103868747.png
Good write up. I ended up running the power and ground on the battery side (opposite of your routing) and was still pressed for length on the positive to connect direct to the battery and look tidy. I ended up adding a relay (fashioned a bracket on the front of the battery tray for the relay) which fixed the length issue, just needed to purchase a short section of cable to go from the battery to the relay.
 
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JediMcMuffin

JediMcMuffin

Badlands
Well-Known Member
First Name
Tommy
Joined
Jun 15, 2021
Threads
47
Messages
2,389
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4,431
Location
San Diego
Vehicle(s)
2021 Bronco Badlands
Your Bronco Model
Badlands
Clubs
 
Good write up. I ended up running the power and ground on the battery side (opposite of your routing) and was still pressed for length on the positive to connect direct to the battery and look tidy. I ended up adding a relay (fashioned a bracket on the front of the battery tray for the relay) which fixed the length issue, just needed to purchase a short section of cable to go from the battery to the relay.
I'll keep you posted on how I make out. I wouldn't mind a picture of your final wiring for ideas?
 

PWillette

Badlands
Well-Known Member
First Name
Parrie
Joined
Dec 28, 2020
Threads
44
Messages
3,549
Reaction score
6,106
Location
Maine
Vehicle(s)
'08 F250 Super Duty, '01 SS Camaro, '21 Bronco
Your Bronco Model
Badlands
I'll keep you posted on how I make out. I wouldn't mind a picture of your final wiring for ideas?
Here's my set up. IMO really should go w/ a relay. Mine is on aux #1

Ford Bronco MetalCloak + Warn EVO Install PXL_20231127_213456157
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