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Russ.Cere

Russ.Cere

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I have some updated parts that I am updating and posting later today. Attached is what I am working on and some parts that will go into validation later this week. Ill post assembly soon.
Ford Bronco Open-Source: Trunk Storage System (Open TSS) Open TSS Assembly v1

Ford Bronco Open-Source: Trunk Storage System (Open TSS) Open TSS Assembly v1 Front

Ford Bronco Open-Source: Trunk Storage System (Open TSS) Open TSS Assembly v1 LEFT FRONT TOP
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Looking forward to the plans for the 2 door stuff.
I have been having trouble with this as I only have a 4 door. When I can afford a SEMA data transfer membership I'll be able to make more process.
 
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Simple 90 degree bracket. You can mark this out with a sharpie and cut with hand tools if you need to. Made from .080 mild steel widely available.
 

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Most recent update. I am validating the parts and making an assembly video. Pictured is roughly $100 in parts. Excluding screws and fastening hardware.

Ford Bronco Open-Source: Trunk Storage System (Open TSS) Open TSS 13Ju
Ford Bronco Open-Source: Trunk Storage System (Open TSS) Open TSS 13Jun FT


Ford Bronco Open-Source: Trunk Storage System (Open TSS) Open TSS 13Jun TLF
 

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This thread has given me all kinds of ideas on how I want to organize the cargo area. Currently, this is my tentative plan using 10 series extruded aluminum for the frame. Has room for a 45L fridge, 50L water tank, and the drawer has been sized to fit 2 full Sidio crates. The area on top of the drawer could either be used for more storage or a place for my dog to ride. My goal is to keep things as modular as possible, so I'd be able to remove the top shelf, drawer/water tank, and/or the fridge slide separately, depending on what I'm doing.

Ford Bronco Open-Source: Trunk Storage System (Open TSS) Bronco Cargo Area

Ford Bronco Open-Source: Trunk Storage System (Open TSS) Bronco Cargo Area (1)


Ford Bronco Open-Source: Trunk Storage System (Open TSS) Bronco Cargo Area (2)
 
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Thanks for sharing. If you need any help let me know.

Have you thought of using 80/20 rail? I think TrailRax uses it in their roof rack builds. Its inexpensive, sturdy, and has tons of components widely available.
 

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Danny's Bronco

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This is so cool. How much does a sema data file cost? Or whatever you need for the two door
 
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This is so cool. How much does a sema data file cost? Or whatever you need for the two door
I would have to physically measure a 2door. I don't have a SEMA data transfer membership. Last time I spoke with SEMA a membership was $250 and the tech transfer was $800. If I can increase sales its the first thing I am going to apply for.
 

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Vention.io Has a free 80.20 web based building tool I found it a bit clunky but check it out might be good for prototyping. Their pricing is astronomical but its a good tool for visualization.
Yeah, I just tried it out and it does seem pretty clunky and overkill for this simple project. I'm more familiar with Sketchup so I've always just used that. With the 10 series, the extrusions are all 1"x1", so mocking things up are straightforward.
 
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I have an approximate model based on the 4 door's cargo area dimensions and applying the measurements found here.

Ford Bronco Open-Source: Trunk Storage System (Open TSS) Screenshot 2023-06-21 at 11.13.03 AM
I'll have to update mine with the cut outs. Thanks!
 

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If this is open source free type stuff I'd be happy to chip in for your file transfer. If you're doing it as a business then sounds like it might be worth your investment.

I want to get a set of your blue latch plates and bushings, but i'm stuck in production for 6 weeks now with zero info as to why. Last year they held my soft top for 9 months and shipped it with a stop sale recall I had to wait another month for once it arrived at the dealer. I'm not going to wait again. If they can't figure it out when I get home from vacation in a couple weeks I'm buying something else. Sick of Ford's lies and BS with this Bronco launch i've been waiting 3 years now
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