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Hardtop design flaw with window strut

Rayder

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Are those disks metal? It looks like they tried to mold in some threaded inserts with disks to distribute the load, but the MIC was still too weak and failed. There is glue added to the mix, but it's really the mic that failed.
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Dune_Runner

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In the company I worked for (now retired) engineers were being replaced by procurement people. ā€œWe donā€™t need no stinkin engineersā€ā€¦ā€¦it will be the vendors/contractors problem.

Looks like this could be reinforced by thru bolting? Of course with stainless Torx Plus boltsā€¦..
There is bolting of the bracket to the hardtop. What was glued were 3 disc retainer nuts which entirely came off with the bracket when closing the window.
 
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VegasJason

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Damn OP that blows. As much as I want to keep throwing shade at Webasto, there is some clear design issues here. Some to me look like they wouldn't be an issue if they didn't have to crank so many out so quickly. Some things almost look like stuff wasn't allowed to set or cure before being assembled and shipped off.




It sure is, I've seen it so many times now I need to know where it came from haha
Oh shit! Iā€™m excited to share this. This is from a blink 182 video, parody of fast times at ridgemont high. It came out mid 2000s.
Blink-182 - First Date - 1:57 in
Right after the girl falls on the bike.
fun times.



Also funnier note- thatā€™s Tom Delonge, who left the music scene to chase Alien intelligence reports from the government through Foia, he works with Bigelow industries. He is partially responsible for the release of the navy videos over the last few years showing the tic tacs. what a strange world this has become.
 
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Dune_Runner

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Are those disks metal? It looks like they tried to mold in some threaded inserts with disks to distribute the load, but the MIC was still too weak and failed. There is glue added to the mix, but it's really the mic that failed.
Yes, the disc nuts are metal. I imagine mine had inadequate glue on the nuts so maybe others will never see this problemā€¦Still not a good design. Rather would have liked to see a mounting bracket to the lip of the hardtop where the TP50 bolts into or where the soft top ready nut is into the body. Another bolt to take off to get the hardtop off but wouldnā€™t have this problem.
 

FlyingBronco

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Blink 182- First Date

Wow, this was a serious smack of nostalgia lol good stuff. Had no clue itā€™s from a blink music video.
 

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TL1964

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The more I see, the better I'm feeling about our delayed build/delivery. Hopefully, this works itself out before they ship our Bronco. Fix those bugs!!
 

Roll Sound

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It is not even funny, any engineer that uses glue to fasten a part subjected almost entirely to shear needs to be looking for a new job.
Doesn't look like glue failed. Looks like it was so good ripped off surface of the laminate.
 

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Those tops are so thing and flimsy, I doubt a mechanical fastener would hold properly. And I would caution against a DIY screw, rivet or thru bolt fix for fear of cracking the top or creating a place for water to enter. Just my two cents.
My thoughts exactly. I'd guess a nut and bolt type fastener wound just crush the top.
 

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Dune_Runner

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I havenā€™t had any issues with my soft top. :censored:
Did you just toss your hardtop in the dumpster and buy a bestop when you got your FE?
 

peterh

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boy i hope adv fiberglass crushes their design asap - great opportunity
 

Bronco cat

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Seacat

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Seeing this was the last straw for me. First I canceled the MOD Top on my Wildtrak for the MIC Top, tired of waiting for '23, today I canceled the Piece of Sh!t MIC Top for the Soft Top.
Guess I will see what the MOD Top looks like in '23 and if it's a POS too. There's always going to be aftermarket tops.
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