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Mishimoto's Performance Intercooler R&D Thread

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Cant wait, how long until this kit and the charge pipes are done @Mishimoto ?
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Yeah, and when are you updating your blog as well?
 

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Got the intercooler installed today, super simple and took 15 mins including removing the skid plate. I will have to cut the plastic shroud off mine though since my aftermarket front bumper is touching the two bolts holding it in place. This intercooler is way more beefy and much better constructed than the factory. Very pleased with the quality and ease of installation
 
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Btw, do your charge pipes work with the high mount or just the stock location, as Ill order if I can use it for now and then reconfigure once the high mounts out
 

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Correct! We'll have a full kit with the high-mount as well once that's ready for presale!

-Nick
do you guys offer a promoters discount btw?
 
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Hey Guys!

Just bumping this thread up with another dive into the specifics of this kit!

High Road – 2021+ Ford Bronco Performance Intercooler R&D, Part 5 – Production Sample Ducting

When it comes to keeping charged air temperatures in check, the intercooler is only as good as its air source. The core's size and the end tanks' shape almost become irrelevant if no reliable source of fresh air passes through the fins. Intercooling is a team effort, and while the core may be the star of the show, it's nothing without the rest of the crew. In the last post, we covered the literal supporting cast, but now it's time to introduce the ducting.

Ford Bronco Mishimoto's Performance Intercooler R&D Thread NT6_3722-Edit-2


From the factory, these Broncos roll off the line with a plethora of perfectly sculpted ducting that's purpose-built for force-feeding air straight through the Bronco's intercooler core. The trouble is that the intercooler isn't in that location anymore. So, to keep this stream of air flowing through our new core, we also developed our own ducting to guide this incoming air through the fins properly.

Ford Bronco Mishimoto's Performance Intercooler R&D Thread NTR_3941


Now, the new location is in a much more direct path of fresh air since it's slid up to join the rest of the cooling stack, but without extra guidance, some of this airflow can skip the intercooler altogether. To prevent this, our engineer, Dan, developed our lower duct to capture this airflow. Attaching to the chassis, this duct extends to the bumper to create this channel. Dan also devised a two-piece design to integrate with the standard or OEM modular bumper.


Ford Bronco Mishimoto's Performance Intercooler R&D Thread NTR_3956

This configuration is intended for the modular bumper and the foam slots inside the bumper to reduce any road noise. The pop-clips are destined for the standard Bronco bumper. The front section of this duct is removed, and the remainder clips between the bumper and lower grill trim.

Ford Bronco Mishimoto's Performance Intercooler R&D Thread NT6_3681


Ford Bronco Mishimoto's Performance Intercooler R&D Thread NT6_3678


Our upper ducting is aimed more at maintaining the status quo. Relocating the Bronco's intercooler meant we had to make cuts in the original supporting cast, specifically the grille shutters. The engineers at Ford incorporated additional air ducting in these shutters that keep air flowing through the engine bay and to the intake that we didn't want to compromise. So, we duplicated these ducts to keep things flowing in the right direction.

Airflow is one of the best supporting components to any intercooling system, and we wanted to ensure that our kit keeps the air flowing. So, make sure you stay tuned to see how well the air flows through our kit coming soon!

Ford Bronco Mishimoto's Performance Intercooler R&D Thread NT6_9126


Keep an eye out towards the end of the month for our dyno results for the 2.3L!

-Nick
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