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I've been noodling on this idea for several months now, and with how well my portable power station build went, I'm kind of interested in building a proof of concept just for the heck of it. I decided to draw it out to at least verify what I had in my head could actually work.
I really liked AAL's cargo storage battery mount, which allowed up to 72Ah of power to be tucked away underneath the floor. If I ever wanted to add an integrated dual battery setup to my Bronco, I thought this would be the way to go. Unfortunately, now that the batteries this mount was designed around are no longer available from Dakota Lithium, using their closest replacement 20Ah battery would only allow 3 in the same pace, getting you only 60Ah total. Not quite ideal.
Back to the drawing board. How can I fit a decent sized battery in that under floor space? Then it hit me. Why don't I just build a battery that's custom fit to the dimensions of the box?
My solution is a self-contained 105Ah LiFePO4 battery using 4x 3.2V EVE cells. The enclosure would be constructed out of HDPE plastic boards.
On the underside, there's plenty of room for the wires to connect all the cells. I'd also install a 120A BMS to ensure the cells remained balanced and would cut power if temperatures get too hot, too cold, or if there's an over current load (like a short).
The whole assembly would fit nicely in the under floor storage box (for both 2 door and 4 door), sitting flush with the top, with some room to spare for other wiring/electronics. I'm thinking I'd just need a plate or two to hold it in place using the bolts with which the storage bin is attached to the floor.
Anyways, wanted to gather some feedback on this concept before moving forward. Cost of materials I'm estimating to be around $600, so it's not a terrible price point. Is this a garbage idea? Is it worth all the effort? Is there a better solution out there that I'm missing? Is there something better I should be doing with my life?
I really liked AAL's cargo storage battery mount, which allowed up to 72Ah of power to be tucked away underneath the floor. If I ever wanted to add an integrated dual battery setup to my Bronco, I thought this would be the way to go. Unfortunately, now that the batteries this mount was designed around are no longer available from Dakota Lithium, using their closest replacement 20Ah battery would only allow 3 in the same pace, getting you only 60Ah total. Not quite ideal.
Back to the drawing board. How can I fit a decent sized battery in that under floor space? Then it hit me. Why don't I just build a battery that's custom fit to the dimensions of the box?
My solution is a self-contained 105Ah LiFePO4 battery using 4x 3.2V EVE cells. The enclosure would be constructed out of HDPE plastic boards.
On the underside, there's plenty of room for the wires to connect all the cells. I'd also install a 120A BMS to ensure the cells remained balanced and would cut power if temperatures get too hot, too cold, or if there's an over current load (like a short).
The whole assembly would fit nicely in the under floor storage box (for both 2 door and 4 door), sitting flush with the top, with some room to spare for other wiring/electronics. I'm thinking I'd just need a plate or two to hold it in place using the bolts with which the storage bin is attached to the floor.
Anyways, wanted to gather some feedback on this concept before moving forward. Cost of materials I'm estimating to be around $600, so it's not a terrible price point. Is this a garbage idea? Is it worth all the effort? Is there a better solution out there that I'm missing? Is there something better I should be doing with my life?
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