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Anti-Lock Brake System (ABS) and Stability Control - System Operation and Component Description
System Operation

System Diagrams

Vacuum Boosted Brake System


Pump MotorHydraulic Valve SolenoidsHydraulic Pressure SensorGWMAWDPCMPSCMSIMABCMPAMIPMARCMAPIMIPCHVACWheel Speed SensorsBrake Vacuum SensorFD-CANHS-CAN1HS-CAN2HS-CAN3MS-CAN1SCCM


Electric Boosted Brake System

Pump MotorHydraulic Valve SolenoidsHydraulic Pressure SensorActuator Position SensorGWMAWDPCMPSCMCHCMSIMABCMPAMIPMARCMAPIMIPCHVACWheel Speed SensorsBrake Fluid Level SensorFD-CANHS-CAN1HS-CAN2HS-CAN3MS-CAN1SCCMATCMDDM
Network Message Chart

Module Network Input Messages - ABS Module



Broadcast MessageOriginating ModuleMessage Purpose
Accelerator pedal position PCMThe ABS module uses accelerator pedal position information for correct operation of the ABS , traction control, ESC , RSC and the automatic release feature of the electronic parking brake system.
Adaptive cruise control braking deceleration IPMAThis message is sent to the GWM and then to the ABS module. This message is used to request vehicle deceleration by the ABS module to maintain the distance gap set by the driver for the adaptive cruise control system.
Adaptive cruise control brake torque request IPMAThis message is sent to the GWM and then to the ABS module. Informs the ABS module of the amount of braking required to maintain the distance gap set by the driver for the adaptive cruise control system.
Adaptive cruise control precharge request IPMAThis message is sent to the GWM and then to the ABS module. This message is used to request precharging of the hydraulic brake system in preparation of a adaptive cruise control braking event.
AWD locking statusAWD control moduleInforms the ABS module of the current differential locked status; no fault, unspecified fault, differential failed open and differential failed closed. The ABS module requests differential unlocking during traction control, ESC and RSC operations.
AWD locking torqueAWD control moduleInforms the ABS module of the current amount of torque being applied to the differential. The ABS module requests differential unlocking during traction control, ESC and RSC operations.
AWD rangeAWD control moduleInforms the ABS module of the current AWD range. The ABS module modifies the selectable drive mode operating parameters based on the current AWD range.
AWD service requiredAWD control moduleInforms the ABS module of the current AWD system operating status. The ABS module modifies the selectable drive mode operating parameters based on the current AWD status.
Ambient air temperature PCMInforms the ABS module of the current ambient air temperature. The ABS module uses this information for system diagnostics and DTC setting conditions.
Brake pedal applied PCMInforms the ABS module the driver has pressed the brake pedal. This message is also used by the ABS module for self-diagnostic purposes.
Braking request IPMAThis message is sent to the GWM and then to the ABS module. This message is an adaptive cruise control braking request from the IPMA .
Clutch pedal position PCMThe ABS module uses clutch pedal position information for correct operation of the ABS , traction control, and the stability control features..
Collision mitigation by braking deceleration IPMAThis message is sent to the GWM and then to the ABS module. This message is used to request vehicle deceleration by the ABS module for the collision avoidance system.
Collision mitigation by braking precharge request IPMAThis message is sent to the GWM and then to the ABS module. This message is sent to the GWM and then to the ABS module. This message is used to request precharging of the hydraulic brake system in preparation of a severe braking event.
Cruise control status PCMInforms the ABS module of the current cruise control system status; off, denied, standby denied, standby active que assist, active or undefined.
Differential locking statusAWD control moduleInforms the ABS module of the current front and rear differential locking status. The ABS module modifies the selectable drive mode operating parameters based on the current differential locking status.
Door ajar status DDMInforms the ABS module of the current door ajar status. The ABS module resets the parameters used for the stability control features when a door is opened. The message is also used for the Trail Control, Trail One-Pedal Drive and EPB automatic release feature.
Driven wheel direction PCMProvides the ABS module with the current direction of the driven wheels. This information is used for traction control and stability control purposes.
Driven wheel torque PCMProvides the ABS module with the current torque output at the driven wheels. This information is used for traction control and stability control purposes.
Driver seatbelt buckle status RCMInforms the ABS module of the current driver seatbelt buckle status. The message is used for the Trail Control, Trail One-Pedal Drive and EPB automatic release feature.
Engine disable status PCMInforms the ABS module the engine is currently disabled or enabled due to the stop-start system.
Engine RPM PCMProvides the ABS module with the current engine RPM . This information is used for traction control and stability control purposes.
Gear lever position PCMProvides the ABS module with the current transmission gear lever position, this is used for the hill start assist system, the ESC and the RSC systems. The hill start assist system operates in forward and reverse gears. The ESC and RSC systems do not operate when the transmission is in REVERSE. The message is also used for the electronic parking brake automatic release feature.
Hill descent control requestIPC ( 2WD vehicles)This message is sent to the GWM and then to the ABS module. Provides the ABS module with the current, driver selected mode for the hill descent control system; off or on.
Hill descent control requestAWD control module ( 4WD vehicles)Provides the ABS module with the current, driver selected mode for the hill descent control system; off or on.
Hill start assist request IPCThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current, driver selected mode for the hill start assist system; off, auto or manual.
Ignition key type BCMThis message is sent to the GWM and then to the ABS module. Informs the ABS module of the current ignition key type; standard or MyKey. The ABS modifies operating parameters if a restricted MyKey is used.
Ignition status BCMThis message is sent to the GWM and then to the ABS module. Informs the ABS module of the current ignition status; off, accessory, run, start, unknown or invalid.
Odometer master value IPCThis message is sent to the GWM and then to the ABS module. Informs the ABS module of the current odometer value in kilometers.
Parking brake apply request BCMThis message is sent to the GWM and then to the ABS module. This message is a request for parking brake application from the BCM for the EPB auto hold feature.
Parking brake apply request PAMThis message is sent to the GWM and then to the ABS module. This message is a request for parking brake application from the PAM for the active park assist feature.
PATS start request target command PCMProvides the ABS module with the challenge and password for anti-theft vehicle starting. During vehicle starting, the PCM and the ABS module exchange information to make sure the vehicle is being started correctly.
PATS start request target status PCMInforms the ABS module of the current anti-theft start request status; disabled, enabled motive start, enabled non-motive start, disabled reset.
Powertrain status PCMProvides the ABS module with the current engine status; engine off, engine on or engine auto stopped.
RCM serial number RCMThis message is sent to the GWM and then to the ABS module. The ABS module stores the RCM serial number and verifies the serial number when the vehicle is started or the ignition is set to RUN or ACC. Over time, the ABS module learns the offset of the sensors inside the RCM . When a new serial number is found when the ABS Calibration procedure is carried out using a diagnostic scan tool, the ABS module resets the offset number learned for ESC and RSC .
Restraint system impact event status RCMThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current SRS impact event status; normal, threshold 1 exceeded, threshold 2 exceeded or invalid.
Selectable drive mode requestAPIM ( 2WD vehicles)Provides the ABS module with the driver selected drive mode request.
Selectable drive mode requestAWD control module ( 4WD vehicles)Provides the ABS module with the driver selected drive mode request.
Selectable drive mode suspension status CHCMProvides the ABS module with the current selectable drive mode status of the suspension system.
Stabilizer bar disconnect status CHCMInforms the ABS module of the current stabilizer bar disconnect system status.
Steering angle sensor data PSCMSeveral steering angle messages are sent to the ABS module from the PSCM . These messages include steering angle sensor status, steering wheel angle and steering wheel rotation count. The ABS module uses the steering angle sensor data for stability control feature operation.
Steering column torque PSCMProvides the ABS module with the current amount of torque being applied to the steering wheel by the driver. The ABS module uses this information for stability control feature operation.
Traction control statusAWD control module ( 4WD vehicles)Informs the ABS module of the current traction control system status; active or inactive.
Traction control statusIPC ( 2WD vehicles)This message is sent to the GWM and then to the ABS module. Informs the ABS module of the current traction control system status; active or inactive.
Traction control switchDLSM (Driveline Switch Module) (4WD vehicles)Informs the ABS module of the current traction control switch status; pressed or not pressed.
Trail control system statusAWD control moduleInforms the ABS module of the current vehicle trail control system status.
Trailer backup assist status PSCMInforms the ABS module of the current vehicle trailer sway configuration; active, inactive or setup.
Trailer brake status TRMInforms the ABS module a trailer is connected or disconnected to the vehicle.
Trailer sway configuration IPCThis message is sent to the GWM and then to the ABS module. Informs the ABS module of the current vehicle trailer sway configuration.
Trail turn assist requestDriveline Chassis Switch ModuleInforms the ABS module of the current vehicle trail control system status.
Transmission in neutral PCMInforms the ABS module when the transmission has been placed in neutral mode. The ABS module modifies the operating parameters for stability control when the transmission is in neutral mode.
Transmission shift active PCMInforms the ABS module when the transmission is shifting gears. This information is used for stability control purposes.
Transmission in reverse PCMInforms the ABS module when the transmission is in REVERSE. The ESC and RSC systems do not operate when the transmission is in REVERSE.
Vehicle configuration data BCMThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current optional and configured items such as tire size, axle ratio, manual or automatic transaxle, keyless entry and VIN .
Vehicle lateral acceleration data RCMThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current vehicle lateral acceleration information and whether or not the information is valid.
Vehicle longitudinal acceleration data RCMThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current vehicle longitudinal acceleration information and whether or not the information is valid.
Vehicle roll rate data RCMThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current vehicle roll rate information and whether or not the information is valid.
Vehicle speed data PCMProvides the ABS module with the current vehicle speed.
Vehicle yaw data RCMThis message is sent to the GWM and then to the ABS module. Provides the ABS module with the current vehicle yaw information and whether or not the information is valid.


Anti-Lock Brake System (ABS)

On electric brake boosted vehicles, the ABS module, HCU and brake master cylinder are a single assembly called the EBB unit.

On vacuum brake boosted vehicles, the ABS module and HCU are a single assembly, while the vacuum booster and master cylinder are 2 separate assemblies.

The ABS module continuously monitors brake pedal input, lateral vehicle motion and the rotational speed of each wheel. On vacuum brake boosted vehicles, the PCM sends the brake pedal switch information to the ABS over the FD-CAN . On electric brake boosted brake vehicles, the EBB unit contains pedal stroke sensor and the ABS module directly reads the brake pedal input. On both brake booster type vehicles, the RCM sends lateral acceleration sensor information to the GWM over the HS-CAN2 which then relays the information to the ABS module over the FD-CAN . Wheel speed information is retrieved by the ABS module using 4 active wheel speed sensors.

When the ABS module detects an impending wheel lock during a braking event, the ABS module modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves inside the HCU or EBB unit while the hydraulic pump motor is activated. Once the affected wheel returns to the desired speed, the ABS module deactivates the hydraulic pump motor and the solenoid valves.

The ABS module has 2 self-test options, one uses a diagnostic scan tool and the other is carried out when the ABS module is initialized (ignition on). During either self-test the ABS module carries out a preliminary electrical check of the system sensors and activates the hydraulic pump motor for approximately one-half second. During this time, a buzzing or humming noise may be heard and a vibration may be felt in the brake pedal; this is a normal condition. During the module initialized self-test, the pump motor check is carried out at approximately 10 km/h (6 mph). Any malfunction detected in the system causes the ABS module to set a DTC , disable the ABS function and send a message over the FD-CAN to the GWM . The GWM then sends the message to the IPC over the HS-CAN3 to illuminate the ABS warning indicator. Diagnostic Trouble Codes (DTCs) which disable the ABS do not disable the base hydraulic power-assist braking system.

Electronic Brake Force Distribution (EBD)

On initial application of the brake pedal, full pressure is applied to the rear brakes. The ABS module then uses wheel speed sensor inputs to evaluate rear wheel slip. Once the rear wheel slip exceeds a predetermined threshold, the ABS module closes the appropriate isolation valves to hold the rear brake pressure constant while allowing the front brake pressure to build. This creates a balanced braking condition between the front and rear wheels. If the rear wheel slip continues and exceeds a second predetermined threshold, the ABS module opens the dump valves to decrease the rear brake pressure and allow the rear wheels to recover. A slight bump sensation may be felt in the brake pedal when EBD is active.

If the ABS is disabled due to a DTC being present in the ABS module, EBD continues to function unless the DTC is for wheel speed sensors or the HCU . When EBD is disabled, the ABS warning indicator, the red brake warning indicator and stability-traction control indicator (sliding car icon) illuminate.

Electronic Parking Brake (EPB) Features

The ABS module is the controlling ECU for the electronic parking brake system and controls all parking brake features such as automatic drive away release. For additional information on the electronic parking brake system,
Refer to: Parking Brake - System Operation and Component Description (206-05 Parking Brake and Actuation, Description and Operation).

Emergency Brake Assist (EBA)

The EBA feature helps drivers in a severe braking event, such as an emergency, by applying the maximum possible braking force.

If the brake pedal is pressed very suddenly, the ABS module increases the hydraulic pressure to all of the brakes until the threshold for ABS intervention is reached. This generates the maximum braking power for the available traction. The ABS module monitors inputs from the brake pedal switch and from the pressure sensor within the HCU to check for sudden actuation of the brakes. With the brake pedal pressed, the ABS module triggers emergency braking if the rate of increase of hydraulic pressure exceeds the predetermined limit.

If the brake pedal is pressed so hard the ABS becomes active on the front wheels, the ABS module increases the pressure to the rear wheels up to the ABS intervention threshold.

EBA operation continues until the driver releases the brake pedal sufficiently for the hydraulic pressure in the system to drop below a specific threshold value. This threshold is saved in the ABS module.

Hill Start Assist

When the vehicle is stopped on an incline greater than approximately a 6% grade, the ABS module holds the brake pressure for approximately 1.5 seconds while the driver transitions from the brake pedal to the accelerator pedal. This is accomplished by monitoring several CAN messages and several sensors to determine if the vehicle is stopped and not parked, and if the vehicle is on an appropriate incline.

  • On vacuum brake boosted vehicles, the brake pedal message sent by the PCM and the wheel speed sensor inputs allow the ABS module to determine the vehicle has come to a complete stop.
  • On electric brake boosted vehicles, the brake pedal and wheel speed sensor inputs allow the ABS module to determine the vehicle has come to a complete stop.
  • The transmission selector lever message sent by the PCM informs the ABS module the vehicle is not parked.
  • The stability sensor messages sent by the RCM enable the ABS module to determine if the vehicle is on an appropriate incline.
Once the above conditions have been met, hill start assist automatically engages. Before the driver releases the brake pedal, the ABS module closes the isolation valves which maintains the current brake system pressure, preventing the vehicle from rolling down the incline. Once the driver presses the accelerator pedal and the engine RPM increases, the ABS module gradually releases the brake pressure to make sure the vehicle is neither rolling back nor driving off until there is sufficient driving torque to accelerate the vehicle forward (or backward if reversing up the incline).

Supplemental Braking Assist

In addition to preventing wheel lock up during braking events, the ABS module also provides supplemental hydraulic brake assist through the use of the hydraulic pump motor and the solenoid valves. This is done in the event of a severe braking event, to maintain the distance gap set by the adaptive cruise control system or to assist with collision avoidance.

The ABS module continually monitors CAN messages and sensor inputs. When the messages or sensors indicate a severe braking event is about to occur or is occurring, the ABS module activates the hydraulic pump motor to assist with vehicle braking.

On vehicles equipped with adaptive cruise control, the CCM monitors the area forward of the vehicle and communicates the information to the IPMA over a LIN .

When an object enters this area and closes the distance gap set by the driver, the CCM sends a deceleration request to the IPMA . The IPMA then sends the message to the GWM over the HS-CAN2 which relays the message to the ABS module over the FD-CAN .

When the deceleration request message is received, the ABS module activates the hydraulic pump motor and solenoid valves to slow the vehicle down to maintain the distance gap set by the driver. Once the distance gap set by the driver is achieved, the CCM stops sending the deceleration request message and the ABS module deactivates the hydraulic pump motor and solenoid valves.

If the CCM determines the amount of braking provided by the ABS module is insufficient, the CCM sends a forward collision avoidance braking request message and warns the driver, both audibly and visually, through the use of the HUD . After receiving the braking request message, the ABS module waits for brake pedal input and, once received, applies maximum braking assist using the hydraulic pump motor and the solenoid valves.

For additional information on the adaptive cruise control system,
Refer to: Cruise Control - System Operation and Component Description (419-03B Cruise Control - Vehicles With: Adaptive Cruise Control, Description and Operation).

For additional information on the collision avoidance system,

AdvanceTrac

The AdvanceTrac system is comprised of the traction control and ESC features.

MyKey Interaction

Through the MyKey feature, traction control can be configured to be always on or to allow the driver to select the traction control function on or off. When the traction control function is configured to be always on and a MyKey restricted key is in use, the IPC ignores any requests made by the driver to disable the traction control function and does not send any traction control disable messages to the GWM . Refer to the Owner's Literature for additional information on the various MyKey settings.

Traction Control

The ABS module continuously monitors and compares the rotational speed of the drive wheels in relation to the non-driven wheels. When the drive wheels begin to spin faster than the non-driven wheels, the ABS module modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves while activating the hydraulic pump motor. At the same time, the ABS module calculates how much engine torque reduction is required to eliminate the wheel slip and sends this torque reduction message to the PCM over the FD-CAN . The ABS module also sends a traction event message to the GWM over the FD-CAN which relays this message to the IPC over the HS-CAN3 . When the PCM receives the torque reduction message, it adjusts engine timing and decreases fuel injector pulses to reduce the engine torque to the requested level. When the IPC receives the traction event message, it flashes the stability-traction control indicator (sliding car icon).

Once the driven wheel speed returns to the desired speed, the ABS module deactivates the hydraulic pump motor and solenoid valves, and stops sending the traction event and torque reduction messages. The PCM returns engine timing and fuel injectors to normal operation and the IPC extinguishes the stability-traction control indicator (sliding car icon). Once vehicle speed exceeds 100 km/h (62 mph), traction control is accomplished only through the PCM torque control.

On 4WD vehicles, the traction control system is disabled by the driver using the stability-traction control switch which is part of the AWD MSS . When the traction control switch is pressed, the ATCM sends a message to the ABS module over the FD-CAN and a message to the IPC through the GWM and over the HS-CAN3 . The ABS module takes no further action in regards to traction control until the driver presses the switch again in the same ignition cycle or until the ignition is cycled from OFF to ON. The IPC responds by illuminating the stability-traction control disabled indicator (sliding car OFF icon).

Disabling the traction control system is independent of ABS which cannot be disabled by the driver. The ABS module disables traction control if there are any wheel speed sensor or solenoid valve Diagnostic Trouble Codes (DTCs) present in the ABS module. Traction control is also disabled if there is a communication error between the ABS module and the PCM . When traction control is disabled, the ABS module sends a message to the GWM over the FD-CAN . The GWM relays this message to the IPC over the HS-CAN3 to illuminate the stability-traction control indicator (sliding car icon).

Electronic Stability Control (ESC)

The ABS module continuously monitors the vehicle motion relative to the intended course. This is done by using sensors to compare the steering wheel input and the yaw rate sensor input with the actual vehicle motion. The PSCM sends the steering wheel angle information to the ABS module over the FD-CAN . The RCM sends yaw rate sensor and lateral accelerometer information to the ABS module over the HS-CAN2 through the GWM . If the ABS module determines from the inputs the vehicle is unable to travel in the intended direction, it modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves while activating the hydraulic pump motor. At the same time, the ABS module calculates how much engine torque reduction is required to help stabilize the vehicle and sends this torque reduction message to the PCM over the FD-CAN . The ABS module also sends a vehicle stability event message to the GWM over the FD-CAN which relays this message to the IPC over the HS-CAN3 . When the PCM receives the torque reduction message, it adjusts engine timing and decreases fuel injector pulses to reduce the engine torque to the requested level. When the IPC receives the vehicle stability event message, it flashes the stability-traction control indicator (sliding car icon).

Once the vehicle instability has been corrected, the ABS module deactivates the hydraulic pump motor and solenoid valves, and stops sending the traction event and torque reduction messages. The PCM returns engine timing and fuel injectors to normal operation and the IPC extinguishes the stability-traction control indicator (sliding car icon).

ESC does not operate with the transmission in REVERSE or with the transfer case in LOW range. The ABS module disables ESC if there are any wheel speed sensor, stability sensor or steering angle sensor Diagnostic Trouble Codes (DTCs) present in the ABS module. If there is a communication error between the ABS module and the PSCM or the ABS module and the RCM , ESC also is disabled. When ESC is disabled, the ABS module sends a message to the GWM over the FD-CAN . The GWM relays this message to the IPC over the HS-CAN3 to illuminate the stability-traction control indicator (sliding car icon).

Stability-Traction Control Indicators

There are 2 stability-traction control indicators used to notify the vehicle occupants of stability and traction control concerns:

  • Stability-traction control indicator (sliding car icon) - this indicator notifies the vehicle occupants the stability or traction control system is operating by flashing once every 2 seconds.
  • Stability-traction control disabled indicator (sliding car OFF icon) - this indicator notifies the vehicle occupants the stability or traction control has been disabled by remaining illuminated during vehicle operation.
One or both of the stability-traction control indicators may illuminate as a result of momentary sensor disturbances due to environmental or driving conditions (including severe vehicle maneuvers or extreme off road usage). Once Illuminated, the indicator remains illuminated until the environmental or driving condition is no longer present and the ignition is cycled from ON to OFF and then back to ON again. If there are no other customer concerns, symptoms, indicators or Diagnostic Trouble Codes (DTCs), the stability-traction control indicator may have been illuminated due to these environmental or driving conditions.


Refer to: Instrument Panel Cluster (IPC) - System Operation and Component Description (413-01 Instrumentation, Message Center and Warning Chimes, Description and Operation).

Stability Control Features

Curve Control


Curve control enhances the vehicle’s ability to follow the road when cornering severely or avoiding objects in the roadway. Curve control operates by reducing engine power and, if necessary, applying brakes to one or more of the wheels individually.

The ABS module continuously monitors the vehicle motion relative to the intended course. This is done by using sensors to compare the steering wheel input, yaw rate sensor input and lateral accelerometer input with the actual vehicle motion. The PSCM sends the steering wheel angle information to the ABS module over the FD-CAN . The RCM sends yaw rate sensor, lateral accelerometer and roll rate sensor information to the ABS module through the GWM over the HS-CAN2 . If the ABS module determines from the inputs the vehicle is becoming unstable, the ABS module modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves while activating the hydraulic pump motor. At the same time, the ABS module calculates how much engine torque reduction is required to help stabilize the vehicle and sends this torque reduction message to the PCM over the FD-CAN . The ABS module also sends a vehicle stability event message to the GWM over the FD-CAN which relays this message to the IPC over the HS-CAN3 . When the PCM receives the torque reduction message, it adjusts engine timing and decreases fuel injector pulses to reduce the engine torque to the requested level. When the IPC receives the vehicle stability event message, it flashes the stability-traction control indicator (sliding car icon).

Once the vehicle instability has been corrected, the ABS module deactivates the hydraulic pump motor and the solenoid valves, and stops sending the traction event and torque reduction messages. The PCM returns engine timing and fuel injectors to normal operation and the IPC extinguishes the stability-traction control indicator (sliding car icon).

RSC does not operate with the transmission in REVERSE or with the transfer case in LOW range. The ABS module disables RSC if there are any wheel speed sensor, stability sensor or steering angle sensor Diagnostic Trouble Codes (DTCs) present in the ABS module. If there is a communication error between the ABS module and the PSCM or the ABS module and the RCM , RSC also is disabled. When RSC is disabled, the ABS module sends a message to the GWM over the FD-CAN . The GWM relays this message to the IPC over the HS-CAN3 to illuminate the stability-traction control indicator (sliding car icon).

Roll Stability Control (RSC)

Roll stability control aids in preventing rollovers by detecting the roll motion of the vehicle and the rate at which it changes by applying the brakes to one or more wheels individually.

The ABS module continuously monitors the vehicle motion relative to the intended course. This is done by using sensors to compare the steering wheel input, yaw rate sensor input, lateral accelerometer input and roll sensor input with the actual vehicle motion. The PSCM sends the steering wheel angle information to the ABS module over the FD-CAN . The RCM sends yaw rate sensor, lateral accelerometer and roll rate sensor information to the ABS module through the GWM over the HS-CAN2 . If the ABS module determines from the inputs the vehicle is becoming unstable, the ABS module modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves while activating the hydraulic pump motor. At the same time, the ABS module calculates how much engine torque reduction is required to help stabilize the vehicle and sends this torque reduction message to the PCM over the FD-CAN . The ABS module also sends a vehicle stability event message to the GWM over the FD-CAN which relays this message to the IPC over the HS-CAN3 . When the PCM receives the torque reduction message, it adjusts engine timing and decreases fuel injector pulses to reduce the engine torque to the requested level. When the IPC receives the vehicle stability event message, it flashes the stability-traction control indicator (sliding car icon).

Once the vehicle instability has been corrected, the ABS module deactivates the hydraulic pump motor and the solenoid valves, and stops sending the traction event and torque reduction messages. The PCM returns engine timing and fuel injectors to normal operation and the IPC extinguishes the stability-traction control indicator (sliding car icon).

RSC does not operate with the transmission in REVERSE, with the transfer case in LOW range or in Baja drive mode when stability controls have been disabled. The ABS module disables RSC if there are any wheel speed sensor, stability sensor or steering angle sensor Diagnostic Trouble Codes (DTCs) present in the ABS module. If there is a communication error between the ABS module and the PSCM or the ABS module and the RCM , RSC also is disabled. When RSC is disabled, the ABS module sends a message to the GWM over the FD-CAN . The GWM relays this message to the IPC over the HS-CAN3 to illuminate the stability-traction control indicator (sliding car icon).

Torque Vector Control

Torque vectoring control applies the brakes on the inner driven wheel while in a curve for better traction to avoid an understeer or oversteer situation. Unlike ESC , torque vectoring control does not reduce engine RPM or slow the vehicle. It aids in controlling excessive wheel slip giving the vehicle improved cornering ability.

The ABS module continuously monitors and compares the rotational speed of the drive wheels in relation to the non-driven wheels. When torque vectoring control is needed, the ABS module modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves while activating the hydraulic pump motor. At the same time, the ABS module sends a stability event message to the GWM over the FD-CAN which relays this message to the IPC over the HS-CAN3 . When the IPC receives the traction event message, it flashes the stability-traction control indicator (sliding car icon).

Once the stability event is over, the ABS module deactivates the hydraulic pump motor and solenoid valves, and stops sending the traction event and torque reduction messages. The IPC extinguishes the stability-traction control indicator (sliding car icon).

Trailer Sway Control

Trailer sway is the undesirable yaw force a trailer can apply to the towing vehicle. Trailer sway control is a unique function of the stability control system that uses steering wheel angle information and yaw rate information to determine if a trailer sway event is taking place. The PSCM sends the steering wheel angle information to the ABS module over the FD-CAN . The RCM sends yaw rate sensor and lateral accelerometer information to the ABS module also over the HS-CAN2 through the GWM . If the ABS module determines from the inputs a trailer sway event is taking place, the ABS module modulates brake pressure to the appropriate brake calipers by opening and closing the appropriate solenoid valves while the activating the hydraulic pump motor. At the same time, the ABS module calculates how much engine torque reduction is required to eliminate the trailer sway and sends this torque reduction message to the PCM over the FD-CAN . The ABS module also sends a trailer sway event message to the GWM over the FD-CAN which relays this message to the IPC over the HS-CAN3 . When the PCM receives the torque reduction message, it adjusts engine timing and decreases fuel injector pulses to reduce the engine torque to the requested level. When the IPC receives the vehicle stability event message, it flashes the stability-traction control indicator (sliding car icon) and displays TRAILER SWAY REDUCE SPEED in the message center.

Once the trailer sway has been corrected, the ABS module deactivates the hydraulic pump motor and the solenoid valves, and stops sending the traction event and torque reduction messages. The PCM returns engine timing and fuel injectors to normal operation and the IPC extinguishes the stability-traction control indicator (sliding car icon) and stops displaying the trailer sway message in the message center. Trailer sway control only activates when vehicle speed is greater than 65 km/h (40 mph). Any malfunction disabling RSC also disables trailer sway control.

The driver can enable and disable the trailer sway control feature using the message center. For additional information, refer to the Owner's Literature.

Driving and Trail Features

Hill Descent Control


When the hill descent control switch on the AWD MSS is pressed, the ATCM sends a hill descent message to the ABS module over the FD-CAN . Once vehicle speed is between 5 km/h (3 mph) and 32 km/h (20 mph) and the transmission is in REVERSE or any forward gear, the ABS module uses the hydraulic pump motor and the solenoid valves to maintain the speed set by the driver. If the speed is increased or decreased outside of the operational window, the system remains active but descent speed cannot be set or maintained.

The hill descent control feature requires a cool down period after sustained use. The ABS module continually monitors the descent speed, angle of descent, pump motor run time and solenoid valve use. Once the ABS module determines a cool down period is needed, the module sends a message to the GWM over the FD-CAN . The GWM relays the message to the IPC over the HS-CAN3 to display HILL DESCENT CONTROL OFF SYSTEM COOLING in the message center.

Hill descent control has 3 modes of operation:

  • At speeds below 32 km/h (20 mph): when the hill descent control switch is pressed and conditions are correct for hill descent activation, the hill descent control system is enabled. The hill descent indicator illuminates solidly and the message center indicates hill descent control is active.
  • At speeds below 32 km/h (20 mph): when the hill descent control switch is pressed and conditions are not correct for hill descent activation; the hill descent control system is enabled, the hill descent control indicator illuminates solidly and a message is displayed in the message center indicating the reason hill descent is not active.
  • At speeds above 32 km/h (20 mph): when the hill descent control switch is pressed, the hill descent control system is not enabled and the hill descent control indicator does not illuminate. Once the vehicle slows to below 32 km/h (20 mph), the hill descent control switch must be pressed again to enable the hill descent control system.
Selectable Drive Modes

The selectable drive mode system optimizes driveability and comfort as well as maximizing traction while operating on different types of terrain. Drive modes are selected using the AWD MSS and the ATCM controls the drive mode selection. When a drive mode is selected, the ATCM sends the drive mode message to the ABS module over the FD-CAN . When the ABS module receives the message, it alters the intervention thresholds for the stability and traction control features based on the selected mode. The ABS module also sends the drive mode message out to several other modules. The following modules receive the message and respond by altering their operation as follows:

  • AWD module: automatically engages and disengages specific 4WD modes and raises or lowers torque output based on the selected mode.
  • PCM : adjusts throttle response and gear changes to enhance powertrain response based on the selected mode.
  • PSCM : adjusts steering effort and feel based on the selected mode.
The following drive modes are available:

  • Baja: For high speed off-road driving. Baja mode optimizes the throttle control for better response and torque delivery.
  • Eco: For efficient driving. This mode helps deliver maximum fuel efficiency and helps to increase driving range.
  • Mud / Ruts: For off-road driving. This mode enhances vehicle performance to traverse muddy, rutted or uneven terrains.
  • Normal: For everyday driving. This mode is a perfect balance of excitement, comfort and convenience. This is the default mode after each ignition cycle.
  • Rock Crawl: For off-road driving and optimum rock-climbing ability. Rock crawl mode optimizes the throttle and transmission response to provide additional control of the vehicle.
  • Sand: For off-road driving on soft, dry sand or deep snow.
  • Slippery: For less than ideal road conditions such as snow or ice covered roads. Slippery mode lowers throttle response and optimizes shifting for slippery surfaces.
  • Sport: For sporty driving with improved performance handling and response. This mode increases accelerator pedal response and provides a sportier steering feel. The powertrain system holds onto lower gears longer, allowing the vehicle to accelerate faster.
Drive mode changes are not available when the ignition is off. If a mode is unavailable, the system defaults to Normal mode.

Trail Control

When the trail control switch is pressed, the ATCM sends a message to the ABS module over the FD-CAN . The trail control is now engaged and the indicator is illuminated gray until the system is activated.

To activate, the trail control feature requires the following conditions to be met:

  • Driver door is closed or the driver door is not present but the driver seatbelt is buckled.
  • Parking brake is released.
  • Vehicle speed is less than 31 km/h (20 mph) with the transfer case in high range.
  • Vehicle speed is less than 15 km/h (10 mph) with the transfer case in low range.
  • Vehicle speed is less than 8 km/h (5 mph) with the transmission in REVERSE.
Once activated, the trail control indicator turns green and vehicle speed is maintained at the set speed. The set speed can be increased or decreased using the plus and minus buttons on the steering wheel. Set speed may also be decreased using the brake pedal. When the brake pedal is pressed and released, the set speed matches the vehicle speed when the pedal is released. If the accelerator pedal is pressed, the vehicle accelerates normally and, once the pedal is released, the vehicle returns to the previously set speed.

The trail control feature transitions from active to enabled when any of the following occur:

  • The CNCL-RES button is pressed.
  • The transmission is shifted into PARK.
The trail control feature transitions from active to braking only when any of the following conditions are met:

  • The driver door is opened or the driver door is not present and the driver seatbelt is unbuckled.
  • The parking brake is applied.
  • A substantial service brake pedal application occurs.
When any one of the above conditions are met, the trail control feature disables the driving torque and will only use brakes to control to the last known set speed. If the driving torque is disabled while descending or ascending an incline the trail control feature uses the ABS to apply to brakes and allow the vehicle to descend the incline.

Trail One Pedal Drive

When the trail one pedal drive button on the ATCM is pressed, the module sends a message to the ABS module over the FD-CAN . The trail one pedal drive is now engaged and the indicator is illuminated gray until the system is activated.

When trail one pedal drive is active, the indicator displays green in the instrument cluster. When the system is on but is unavailable or in standby mode, it displays grey.

To activate, the trail one pedal drive feature requires the following conditions to be met:

  • The transfer case is in 4WD HIGH or 4WD LOW.
  • Cruise control is OFF.
  • Trail control is OFF.
  • Vehicle speed is less than 48 km/h (30 mph).
Once activated, the trail one pedal drive indicator turns green and the driver is able to accelerate and brake using only the accelerator pedal. The system assists when driving through difficult off-road terrain. Pressing the accelerator pedal down accelerates the vehicle and releasing pressure on the accelerator pedal, while still maintaining contact with the pedal, slows the vehicle down. Releasing the accelerator pedal completely allows the vehicle to come to a complete stop.

The following vehicle conditions exist while trail one pedal drive is active:

  • Shifting the transmission into DRIVE or REVERSE does not cause the vehicle to move.
  • The brake pedal can still be pressed to increase braking. This does not turn the system off.
  • Trail one pedal drive may apply the parking brake if the vehicle is not moving and the transmission is not in PARK.
The trail one pedal drive feature transitions from active to OFF when any of the following conditions are met:

  • The trail one pedal drive button on the ATCM is pressed again.
  • Shifting the transfer case to a driveline mode other than 4WD HIGH or 4WD LOW.
  • Vehicle speed exceeds 68 km/h (42 mph).
Pressing either the SET+ or SET- buttons while trail one pedal drive is active places the feature into standby mode and activates the trail control feature.

Trail Turn Assist

Trail turn assist can reduce the turning radius of your vehicle by applying the brakes to the inside rear wheel in low-speed, high steering-angle maneuvers.

While in 4WD HIGH or 4WD LOW, press the trail turn assist button to activate the feature. When the trail turn assist switch is pressed, the driveline chassis switch module sends a trail turn assist switch signal message to the ABS module over the FD-CAN . Trail turn assist is on at this time but is not activated until:

  • Vehicle speed is less than 19 km/h (12 mph).
  • Rear differential is fully unlocked.
  • Steering wheel is almost fully turned to the left or right.
Once the activation conditions are met, the ABS module applies brake pressure to the inside rear brake caliper until the activation conditions no longer apply.

Component Description

Anti-Lock Brake System (ABS) Module

The ABS module is the ECU for the ABS and stability control systems. The ABS module monitors all sensor inputs and all CAN messages relating to ABS and stability control, then directly controls the solenoid valves and the hydraulic pump motor.

On vacuum brake boosted vehicles, the ABS module and HCU are a single assembly, while the vacuum booster and master cylinder are 2 separate assemblies.

On electric brake boosted vehicles, the ABS module, HCU and brake master cylinder are a single assembly called the EBB unit.

When a new ABS is installed, the module must be programmed with the current vehicle configuration information. For additional information on module programming,
Refer to: Module Configuration - System Operation and Component Description (418-01A Module Configuration, Description and Operation).

When an ABS or stability control fault has been corrected or a new component has been installed, the ABS module must be calibrated. The ABS Calibration procedure is required for the stability control sensors to learn the zero-position of the vehicle which means the vehicle must be on a level surface and not moving. The ABS Calibration procedure is carried out using a diagnostic scan tool.

All Wheel Drive (AWD) Mode Select Switch (MSS)

The AWD MSS is a multi-position, rotating switch and is part of the ATCM .

Brake Booster Vacuum Sensor

On vacuum brake boosted vehicles, the brake booster vacuum sensor is a piezoelectric device used by the ABS module to monitor the vacuum in the brake booster on vehicles equipped with a vacuum brake booster. The sensor is hardwired to the ABS module by 3 circuits. One circuit is for the 5 volt sensor supply, one circuit is for sensor ground and one circuit is for sensor output. The sensor output ranges from 0.3 volt to 4.7 volts, depending on the amount of vacuum in the booster.

Electric Brake Booster (EBB) Unit

Except for the brake fluid reservoir, the EBB unit is serviced as a single assembly and must NOT be disassembled.

The EBB unit contains the ABS module, solenoid valves, pressure sensor and hydraulic pump motor; the EBB unit also takes the place of the brake master cylinder, the vacuum booster, the HCU and the brake pedal switch.

When a new EBB assembly is installed, the ABS module must be programmed with the current vehicle configuration information. For additional information on module programming,
Refer to: Module Configuration - System Operation and Component Description (418-01A Module Configuration, Description and Operation).

When an ABS or stability control fault has been corrected or a new component has been installed, the ABS module must be calibrated using the ABS Calibration routine found in the diagnostic scan tool. ABS Calibration is required for the stability control sensors to learn the zero-position of the vehicle which means the vehicle must be on a level surface and not moving.

Hill Descent Control Switch

The hill descent control switch is a single-pole, momentary-contact switch and is part of the ATCM .

Hydraulic Control Unit (HCU)

Vehicles equipped with a vacuum brake booster are also equipped with an HCU .

The HCU contains the solenoid valves, the hydraulic pump motor and the pressure sensor used by the ABS for the ABS and stability control systems. While the ABS module can be serviced separately from the HCU , a new HCU comes with a new ABS module.

Stability Control Sensors

The stability control sensors for the traction control and stability control functions consist of the yaw rate sensor, lateral accelerometer, longitudinal accelerometer and roll rate sensor. The sensors are housed in the RCM which sends sensor information to the ABS module over the HS-CAN2 . If any of the sensors are defective, a new RCM must be installed.

  • The yaw rate sensor measures the yaw angle which is the difference between the direction the vehicle is pointing when cornering and the direction the vehicle is actually moving.
  • The longitudinal accelerometer measures the acceleration and deceleration of the vehicle as it moves forward and backward.
  • The lateral accelerometer measures the force created when a vehicle corners that tends to push a vehicle sideways.
  • The roll rate sensor measures the rate of rotation of the vehicle along the centerline of the vehicle from front to back.
Lateral acceleration has 2 forms. The first is the centrifugal acceleration that is generated when the vehicle travels around in a circle. The second is the acceleration due to gravity. On level ground there is no lateral acceleration due to gravity. However, if the vehicle is parked sideways on a bank or incline, the sensor measures some lateral acceleration due to gravity, even though the vehicle is not moving.

Trail Control Switch

The trail control switch is a single-pole, momentary-contact switch and is part of the ATCM .

Wheel Speed Sensors

All 4 wheel speed sensors are active (magneto resistive) sensors that operate on the Hall-effect principle to generate a square wave signal proportional to the rotational speed of the wheel. Because these are active sensors, receiving voltage from the ABS module and sending a varying voltage back to the ABS module, they are able to detect much lower rotational speeds than passive (magnetic inductive) sensors. Each wheel speed sensor is connected to the ABS module by 2 circuits. One circuit provides voltage for sensor operation and the other circuit provides sensor input to the ABS module.

The front wheel speed sensors are mounted on the front wheel hub and are serviced separately.

The rear wheel speed sensors are mounted on the axle flange at the brake dust shield and can be serviced separately.

Wheel Speed Sensor Encoders

The wheel speed sensor encoders are magnetized, toothed rings used to create a Hall-effect switch when combined with the wheel speed sensor. The front wheel speed sensor encoders are integrated into the wheel bearing and hub assembly and are serviced with the assembly. The rear wheel speed sensor encoders are pressed onto the axle shaft and are serviced with the axle shaft.
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I don't know if any of that helps but brake pressure is through the ABS module/HCU, not the park brake servo on the caliper. Another thing I was thinking about on the way home last night was my assumptions are based on only what's happening in the rear axle at the time of TTA activation.

Depending on whether the bronco is 2D or 4D, the resistance to turning (vehicle weight) is not centered over the axle. I don't know what the technical or engineering term would be but we're pushing the front end around a load point that is further forward. In my mind, this would move the actual load point from the outermost part of the pivot center line, inward towards the center of the rear axle. I'm not taking the additional rear link points into consideration at this time but it would seem like a 2D would be less likely to have this issue, barring individual defects in welding or materials, due to the shorter distance to the front axle, compared to a 4D.

Regardless of the actual mode of failure, the problem has been documented on at least a handful of vehicles. Does this mean there were some factory defects with those specific axles (if so, what were the build dates), axle housings or welds insufficient to withstand load points shifting from the suspension attachment points, other mechanical issues or software strategy not designed well enough to protect the vehicle from self harm?

Would love to get ahold of a couple of these to see what the weld penetration was and how much of the tube was in the housing past the weld plugs. Do any of the axle shaft splines show signs of deflection and what the total runout is from splines to hub (did the shaft bend or deflect when the tube twisted)?
 

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I talked to some Jeep guys that do a lot of Dana work. Apparently our Jeep brethren have had similar issues with Dana axles as of late. The plug welds should hold with TTA, mine do and I am NOT light on it, run 37’s do TTA, donuts, rocks, sand, snow, etc. I know someone else that doesn’t use TTA and is completely stock that just broke his plug weld.
The Jeep guy says Dana’s quality has sank as of late with their axles. The issue he believes lies in their quality control of their plug welds.
Normally it should hold up, but if you got a bad weld, you’re screwed.
Interesting to hear.

Stupid question from a n00b time - what's the best way - if any - to visually ID a good, bad, or "partially failed" plug weld on these?

I've played with TTA a few times but now I'm a little paranoid.
 

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Instead of crying about it I would just get the welder out.
 

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I don't know if any of that helps but brake pressure is through the ABS module/HCU, not the park brake servo on the caliper. Another thing I was thinking about on the way home last night was my assumptions are based on only what's happening in the rear axle at the time of TTA activation.

Depending on whether the bronco is 2D or 4D, the resistance to turning (vehicle weight) is not centered over the axle. I don't know what the technical or engineering term would be but we're pushing the front end around a load point that is further forward. In my mind, this would move the actual load point from the outermost part of the pivot center line, inward towards the center of the rear axle. I'm not taking the additional rear link points into consideration at this time but it would seem like a 2D would be less likely to have this issue, barring individual defects in welding or materials, due to the shorter distance to the front axle, compared to a 4D.

Regardless of the actual mode of failure, the problem has been documented on at least a handful of vehicles. Does this mean there were some factory defects with those specific axles (if so, what were the build dates), axle housings or welds insufficient to withstand load points shifting from the suspension attachment points, other mechanical issues or software strategy not designed well enough to protect the vehicle from self harm?

Would love to get ahold of a couple of these to see what the weld penetration was and how much of the tube was in the housing past the weld plugs. Do any of the axle shaft splines show signs of deflection and what the total runout is from splines to hub (did the shaft bend or deflect when the tube twisted)?
Rotational force from center of gravity via the increased leverage of the moment arm? I once was trying to discuss my experience in the forces that act on a car in another post from my accident reconstruction training and application but was shushed…. I do think there woudl be different forced 2d to 4d
 

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OMG…. Two documented failures and we have an article about the poor overall design of the Bronco, based on 2 posters opinions and a journalist????

We had a bad lightning storm in Houston yesterday, very violent for 5 minutes. No doubt climate change or…..late spring?

EDIT: The current state of Journalism is appalling!.
 
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The the driveshaft is transferring all of the force through the carrier side and pinion gears. There should be no stress on the housing unless the outside wheel is inducing it. Should be no to almost no power transfer to the pivot wheel/axle. Now, if the outside wheel gets traction and grabs hard, yes, there could be power transferred to the other one. The assumption is the rear carrier is truly unlocked when the turn happens and it's operating like the standard "open" differential. If it's somehow staying locked, then you will have torque transfer to both axles but the pivot wheel is being restrained by the brake caliper via the housing.

Has anyone with a popped weld indicated what direction they were turning when this happened? Theoretically the pivot side should be the one that breaks, if not something else is going on.
I agree that it is probably the pivot side that broke. Also, as you stated with the diff open there should be little or no torque applied to the pivoting tire by the powertrain. The rotational force is the tire being locked by the brake. The brake caliper is of course attached to the axle tube and when you drag the tire it wants to roll. Since it can't, it transfers the force to the tube. Good plug welds should handle this. I don't believe the op's broken welds properly penetrated all of the way around. Even so they probably would be ok but the additional traction provided by the larger tires may be what made this show up though I don't think with good welds his set up would be a problem.
 

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I agree that it is probably the pivot side that broke. Also, as you stated with the diff open there should be little or no torque applied to the pivoting tire by the powertrain. The rotational force is the tire being locked by the brake. The brake caliper is of course attached to the axle tube and when you drag the tire it wants to roll. Since it can't, it transfers the force to the tube. Good plug welds should handle this. I don't believe the op's broken welds properly penetrated all of the way around. Even so they probably would be ok but the additional traction provided by the larger tires may be what made this show up though I don't think with good welds his set up would be a problem.
If the vehicle is at or nearly stopped, you should be able hold one wheel by hand and the other should spin freely. I've done this on vehicles on a lift so in theory, there shouldn't be much if any torque transfer from the brake into the the housing. Why power is getting to the inside wheel and subsequently transferring torque into that tube is anyone's guess. Ideally, they would have a double acting diff where it's normally open, both locked when selected and when in TTA, the inside axle somehow mechanically unlocks power to the side gear. I know this would be overly complex but torque is somehow getting to the inside when it shouldn't be.
 

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If the vehicle is at or nearly stopped, you should be able hold one wheel by hand and the other should spin freely. I've done this on vehicles on a lift so in theory, there shouldn't be much if any torque transfer from the brake into the the housing. Why power is getting to the inside wheel and subsequently transferring torque into that tube is anyone's guess. Ideally, they would have a double acting diff where it's normally open, both locked when selected and when in TTA, the inside axle somehow mechanically unlocks power to the side gear. I know this would be overly complex but torque is somehow getting to the inside when it shouldn't be.
I agree. There should be no power-torque getting to the axle tube via the axle shaft itself. I believe it is the tire trying to rotate the tube through the locked brake kind of like the old wind up toy cars that you rolled backwards and the tires wound up the spring. By the way, even though I know it should be ok, I never had the balls to grab a tire like you have. I was always afraid I would be bouncing off the floor like Wile Coyote working on something from Acme.
 

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I agree. There should be no power-torque getting to the axle tube via the axle shaft itself. I believe it is the tire trying to rotate the tube through the locked brake kind of like the old wind up toy cars that you rolled backwards and the tires wound up the spring. By the way, even though I know it should be ok, I never had the balls to grab a tire like you have. I was always afraid I would be bouncing off the floor like Wile Coyote working on something from Acme.
Thick shop rag and pressure against the sidewall. Will take a little pressure but it should stop. We had a F150 a few months ago we did some diff work after bearing failure that had a faint growl at low speeds when slightly turning. Had new brgs and R&P, ended up being case gears even though we couldn't see anything visibly wrong with them. We could drive but was only able to diagnose with all 4 in the air on a drive on lift and slowing the wheels down side to side. Noise would pick up when on wheel slows as the side gears started rolling over the pinion gears in the case.
 

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Thick shop rag and pressure against the sidewall. Will take a little pressure but it should stop. We had a F150 a few months ago we did some diff work after bearing failure that had a faint growl at low speeds when slightly turning. Had new brgs and R&P, ended up being case gears even though we couldn't see anything visibly wrong with them. We could drive but was only able to diagnose with all 4 in the air on a drive on lift and slowing the wheels down side to side. Noise would pick up when on wheel slows as the side gears started rolling over the pinion gears in the case.
Experience is the best teacher and those are the lessons that stay with you.
 

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:eek:OH, Noes! Ford Authority has picked up on the Carscoops article. 🥴

" A Ford spokesperson responded to the publication and explained that the modifications made to each Ford Bronco in question were enough to disqualify them from coverage for the specific repair. “The photos of both Broncos show modifications that include new trailing arms, control arms, shocks and bigger tires,” said the company representative. “Ford is not aware of any claims with Trail Turn Assist when the feature is used as intended on loose surfaces while off-road, as instructed in the Bronco’s owner manual. If an aftermarket product causes a Ford part to fail, the cost of repairs and any related damages are not covered by Ford.” "
 

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Hello Everyone!!!

I want to put this out there before it starts happening to more and more vehicle especially any that have upgraded their Suspensions on your Bronco. The rear axles on any of the Bronco's are not designed well enough to handle Trail turn assist with these Rear Axles (unless you brace the axle tubes and pumpkin). The axle tubes aren't welded properly from the factory to handle the force of the inner tire braking while activating Trail Turn assist in our vehicles. You're literally applying tons of pressure to the axle tubes while it brakes the inner tire. The brake is directly connected to the axle tube so when it apply's the braking force to just one single tire it's putting tons of pressure on that axle tube and could cause it to break the welds on the inner section going into your pumpkin. There is only 2 weld points that hold the axle tube from turning essentially, the top and bottom weld (Pictures Below).

Attaching pictures of my Passenger Side which is still welded and Drives Side which the welds are GONE!!

My Ford Dealer is Denying it and I have attached their reasoning of why they're saying No to even asking Ford to Warranty my Rear Axle.

I have a 2022 Ford Bronco Badlands w/Sasquatch. I have seen multiple other people that have experienced the same issue's and some that have been deny'd by their ford dealers.

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My 23 Badlands Sas was built 4/13 and has been on plant hold ever since(over 50 days) I just found out from customer service supervisor it is because of the rear axel. She couldn't give me any further info other than, during inspection it was put on hold for the rear axel. I am thinking they may be addressing the plug weld issue and holding current Bad Squatches or mine was just bad..🤷‍♂️
 

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My 23 Badlands Sas was built 4/13 and has been on plant hold ever since(over 50 days) I just found out from customer service supervisor it is because of the rear axel. She couldn't give me any further info other than, during inspection it was put on hold for the rear axel. I am thinking they may be addressing the plug weld issue and holding current Bad Squatches or mine was just bad..🤷‍♂️
If they didn't feed you a line of crap, that would be more information that we've been able to get out of them at the dealer level.
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