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Steering rack bushings cheap options and alternatives. Reviews pending!

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mcinfantry

mcinfantry

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For you wrench geeks I'd love to see a wheeling trip then an inspection on how they held up. Probably asking too much lol
I don’t care enough to do it for free.
Maybe someone else may
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GrumpyVet

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On the 3.0 tie rods the 44 mm is needed for tie rod to rack. I am not sure about the 2.0 tie rod size, because I have not yet pulled my boots off to measure (RC kits are several weeks out). I figured non-issue to get my old 2.0s off without worrying about the torque and then new ones will need the correct value. Perhaps someone who has pulled their 2.0 tie rods to install 3.0 or Icon can chime in with 2.0 size?
My icons just arrived. They are 42mm
Ford Bronco Steering rack bushings cheap options and alternatives. Reviews pending! IMG_1423
 

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I wish all the OEM and aftermarket folks would have a huddle and make something that's a standardized size...
 

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I wish all the OEM and aftermarket folks would have a huddle and make something that's a standardized size...
Lol but then the complaints would roll in for needing individually tailored parts for custom one offs.
 

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CJ's came through and I have my bushings. Seeing them in person even $50 might be a bit overpriced.

I second this.

Another naive question that BB mentioned and I wasn't sure on - is the black protective spacer inside the rack body that he recommends breaking to remove already shaped like the bushing he / RC sells? Is the bushing for sale just a solid version of what's already in there just more supportive and tighter ID?
 

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I second this.

Another naive question that BB mentioned and I wasn't sure on - is the black protective spacer inside the rack body that he recommends breaking to remove already shaped like the bushing he / RC sells? Is the bushing for sale just a solid version of what's already in there just more supportive and tighter ID?
Similar in od, but length is different and it does go into the housing to support the rod
 

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As many of us swap our OEM pieces for the RC upgrades make sure to keep this in mind (the torque and not allowing the rack shaft to rotate):

Ford Bronco Steering rack bushings cheap options and alternatives. Reviews pending! IMG_1423
Where did you get this shop manual? So useful
 

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We can all thank @flip ...he has super manual access! He kindly provided the entire install and removal section... I just posted that particular section because I think it's going to pertain to all of us who are frantically swapping out to RC bushings.
 

broncorik

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We can all thank @flip ...he has super manual access! He kindly provided the entire install and removal section... I just posted that particular section because I think it's going to pertain to all of us who are frantically swapping out to RC bushings.
Flip also indicated that the clamp that goes around the housing end of the boot is an oiteker 69.5mm (7mm wide). The other end on a stock tie rod has to expand to 19 mm. I swapped to the 3.0 tie rods, so I need to retain the boot and stretch it over the 2 mm larger diameter 3.0 tie rod...and then hopefully my OEM clamp will cover that additional distance. Unfortunately, the only 69.5 clamps I could find are sold only in bulk, and I'm not going to jury rig it with a zip tie or a screw clamp. I ended up buying the adjustable clamps that come with a tool from Amazon that are made out of stainless:

FSBNJKS CV Joint Axle Boot Clamp Pliers Tool with 20 Crimp Bands Replace For Auto/ATV https://a.co/d/aRv4inB
 
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mcinfantry

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https://belmetric.com/7mm-band-stepless-ear-clamp-oetiker-167-stainless-00-chpe-band7/?sku=CV71BAND7
i gently pried my old ones off, then re-installed them,but im getting new ones and putting them on.
Flip also indicated that the clamp that goes around the housing end of the boot is an oiteker 69.5mm (7mm wide). The other end on a stock tie rod has to expand to 19 mm. I swapped to the 3.0 tie rods, so I need to retain the boot and stretch it over the 2 mm larger diameter 3.0 tie rod...and then hopefully my OEM clamp will cover that additional distance. Unfortunately, the only 69.5 clamps I could find are sold only in bulk, and I'm not going to jury rig it with a zip tie or a screw clamp. I ended up buying the adjustable clamps that come with a tool from Amazon that are made out of stainless:

FSBNJKS CV Joint Axle Boot Clamp Pliers Tool with 20 Crimp Bands Replace For Auto/ATV https://a.co/d/aRv4inB
 

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broncorik

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https://belmetric.com/7mm-band-stepless-ear-clamp-oetiker-167-stainless-00-chpe-band7/?sku=CV71BAND7
i gently pried my old ones off, then re-installed them,but im getting new ones and putting them on.
I went to that site yesterday...the size it's missing is 69.5. The oetiker clamps are extraordinarily sensitive to specific diameters...if you size up even when you crush the assembly as tight as you can get it it'll still be loose and if you go a size down I don't think you'll be able to get it over the assembly.
 

V1Rotate

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I ordered some 3/8” band width hose clamps from Belmetric.. should fit perfeclty
Ford Bronco Steering rack bushings cheap options and alternatives. Reviews pending! 12D385A7-5E0F-405A-B389-E622D2FB1ABC
 
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mcinfantry

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I went to that site yesterday...the size it's missing is 69.5. The oetiker clamps are extraordinarily sensitive to specific diameters...if you size up even when you crush the assembly as tight as you can get it it'll still be loose and if you go a size down I don't think you'll be able to get it over the assembly.
But they clamp in a range

when you squeeze the end it has to be a range

At least that’s how I understand it even from their own description it states range

I ordered a few
I’ll follow up
Ford Bronco Steering rack bushings cheap options and alternatives. Reviews pending! IMG_1100
 

redone17

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But they clamp in a range

when you squeeze the end it has to be a range

At least that’s how I understand it even from their own description it states range

I ordered a few
I’ll follow up
Ford Bronco Steering rack bushings cheap options and alternatives. Reviews pending! IMG_1100
Can you use a regular PEX crimping tool for these? Seems like it.

Those of us with the TD kit have the clamp tool in our roll as well!
 
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mcinfantry

mcinfantry

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Can you use a regular PEX crimping tool for these? Seems like it.

Those of us with the TD kit have the clamp tool in our roll as well!
I assume so
I used my pex tool on some Amazon cv boot clamps and I used the same pex tool re clamping the factory ones after I put the bushings in
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